When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I'm dropping the differential out of my '72 small block and I'm running into a very strange problem.
I dropped my spring, my control arms and bracket, disconnected my short shafts and driveshaft, put a jack under the diff and disconnected the the single bracket in the front and the two bolts that connect the crossmember to the frame.
Yes rust. The two bolts that hold the crossmember are stuck. The sombreros are rusted or stuck together. This is a common problem. Either use a long prybar, I have a 6 foot bar I use or use a gear puller. When it pops you will hear a loud bang. Have the rear supported as it weighs in about 100 pounds.
You need to pry the crossmember down.
It takes a LOT of force.
Do some searching and you'll see lots of advice.
I bought a longer bar a few weeks ago to do some garden work which should work nicely next time I change a diff.
The last time I did one I almost hurt myself.
I must be getting old!
My vote is for the 2-jaw puller. Put the 2 crossmember bolts back in about halfway; the puller will bear on the bolt heads and the bolts will keep the diff from falling to the floor when it comes loose.
My vote is for the 2-jaw puller. Put the 2 crossmember bolts back in about halfway; the puller will bear on the bolt heads and the bolts will keep the diff from falling to the floor when it comes loose.
My vote is for the 2-jaw puller. Put the 2 crossmember bolts back in about halfway; the puller will bear on the bolt heads and the bolts will keep the diff from falling to the floor when it comes loose.
Use a puller not a prybar
A prybar will force the joint off center which is why it takes so much force that way. A puller will yank it straight down.
I just wanted to drop a note to say thanks to everyone for the advice. I picked up a 6" two-arm puller from Harbor Freight and it worked like a breeze!
What I didn't see anyone mention is buying long shoulder bolts to replace the factory bolts, when prying the notoriously stuck sombreros loose. These long shoulder bolts will stop the assembly from falling to the ground, as mentioned. They also help in the reassembly, by guiding the cross member up into position. Remember, the weight of the third member creates a weight off-set and imbalance that can be a challenge to control. Once the sombrero is engaged, the factory bolts can be replaced and torqued to spec. This is a method that made my dis-assembly and assembly go easier. I'm glad you got it out safely, I needed a five foot pry bar to separate one I had done.
You might like to put some heat wrap on your exhaust pipes, to better shield the new composite spring from heat.
Im getting ready to go thru the same thing to replace my side yokes.I read in the manual you can pull the diff and leave the cover attached.Its starting to look good after reading this thread.
Im getting ready to go thru the same thing to replace my side yokes.I read in the manual you can pull the diff and leave the cover attached.Its starting to look good after reading this thread.
Yes. It's just the crossmember that's a challenge. The great thing about pulling the diff is that you can have it inspected by a professional (if you're a Bubba like me) and make sure it's square.