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I'm currently working on a 74 that I purchased last September. The right front fender had a piece broken out of it. The previous owner did save the piece. I fiberglassed it back in on both sides using the fiberglass cloth and resin. I also used milled fiberglass on top of that to level it. I had to use a very thin coat of bondo to fill in air bubbles etc. My question is...do you think this will crack? Should I just go ahead and replace the fender?
No expert here but that looks pretty good. Both sides of the repair section now have strength, so I think it would be fine. I would leave it. Nice job.
Hi HT,
It looks good in your pictures.
Did you use 'cloth' or 'mat'. Cloth has a distinct weave pattern in it that often shows through the repair as time goes by. Mat has the glass strands in random pattern (no pattern).
Regards,
Alan
Looks like a great repair. Good idea to patch both sides. That bonding strip is very important and you can work that in with good prep and enough beveling on the lap joint(s) horizontal and vertical to a great repair.
Mat cloth works the best with just the right amount of hardner to make it 'kick over' and allow the resin to soak into everything. I sand blast the back sides to prep for reinforcing application using mat cloth.
The key to a good patch is the beveling of the joint. The more surface area, both inside and out, the better. As far as bondo goes, there's almost no getting around using some on the compound curves over that fender arch.
How well this repair will last depends on what you used, meaning Polyester or Epoxy resin, and did you use the proper one for what your car is. Early C3's were FRP and later SMC. I believe you are at the change over time to SMC and Polyester resin will not last at all with that.
How well this repair will last depends on what you used, meaning Polyester or Epoxy resin, and did you use the proper one for what your car is. Early C3's were FRP and later SMC. I believe you are at the change over time to SMC and Polyester resin will not last at all with that.
Only danger that might come up is the part about air bubbles etc, you mentioned. Any space between bottom of filler and top of glass that is there and not filled can raise up over time. Just putting a swipe of filler using a spreader can leave a gap. Air bubbles need to be sanded out as in rounded edges or ground if they are large ones. Filler tops them and the area looks great but they can rise up like blisters over time if there are any hidden gaps.
Newer style solvents/activators are high powered stuff and penetrate deep and that adds to the issues. Quality materials are a must--don't cut corners on them.
Good luck--nothing like DYO and looking at the finished product.