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Old Sep 5, 2011 | 04:44 PM
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Default Another Master Cylinder Question

What would be the problem in retaining a 1" bore master cylinder (from a manual brake setup) for use in a vacuum boosted power brake setup? Would it just be overly sensitive when compared to the recommended 1 1/8" bore?

Thanks,
AL
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Old Sep 5, 2011 | 07:40 PM
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My guess is you would have higher line pressures then the system is designed for.
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Old Sep 5, 2011 | 10:24 PM
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Certainly the line pressure would be higher, but isn't that what a hydroboost system would do?
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Old Sep 5, 2011 | 10:47 PM
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If I'm not mistaken the depth of the pushrod hole is a lot different also. The manual one is deep.

JIM
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Old Sep 5, 2011 | 11:05 PM
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Originally Posted by biscuitville
What would be the problem in retaining a 1" bore master cylinder (from a manual brake setup) for use in a vacuum boosted power brake setup? Would it just be overly sensitive when compared to the recommended 1 1/8" bore?

Thanks,
AL
I had an LT1 come in with a 1 1/8" bore and manual brakes,solid pedal,it took 2 feet to stop the car. I put a 1" on it and you could stand the car on its nose with 1 foot easy.

I would think a 1" with a booster would make the pedal too sensitive but the pedal might have a tendency to go to the floor,because I believe the 1" travels more than the 1 1/8".
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Old Sep 6, 2011 | 08:55 PM
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Thanks all for your responses.

I hadn't considered the depth of the push-rod hole. I was also considering keeping it a manual and going to a 7/8" MC, but after hearing about the increased pedal travel, I think I have ruled that out.

My 73 currently stops almost okay but will not lock up the wheels at all and does seem to have a long pedal travel. Could tire size impact the ability to lock up the wheels? Mine are 215/70/R15 and 255/60/R15.
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Old Sep 6, 2011 | 09:00 PM
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Sounds like you need to do a good bench bleed on the master and then the system.
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Old Sep 6, 2011 | 09:14 PM
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One of the advantages of a power brake system is that the pedal travel is reduced. The larger bore of the power brake master cylinder moves more brake fluid per inch of pedal travel than the non power cylinder. A panic stop with power brakes might require only two inches of pedal travel, while a manual brake could require four inches, for example.
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Old Sep 6, 2011 | 10:47 PM
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Default bench bleed

That's what I thought too after reading about a dozen threads on bleeding.

I have bench bled (at a 45 degree angle), and vacuum bled, and power bled, and standard bled what must have amounted to 3-4 gallons of fluid by now. No bubbles for the last several times I have bled it. I just can't believe there is still trapped air unless my rotors are way, way off since I have the o-ring calipers.

Am I supposed to be able to lock up the brakes?
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Old Sep 6, 2011 | 11:05 PM
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Yes.Im still fighting air in mine with dot 5 fluid.Even then my brakes will lock up and stop on a dime.Just a little too much pedal travel for my tastes.I'm going to bleed them some more.I converted to power brakes and o ring calibers.Good luck and hang in there.
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Old Sep 6, 2011 | 11:06 PM
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Check rotors thickness also.I put new ones on during this fiasco.
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Old Sep 7, 2011 | 07:13 AM
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Originally Posted by rugerm44
Yes.Im still fighting air in mine with dot 5 fluid.Even then my brakes will lock up and stop on a dime.Just a little too much pedal travel for my tastes.I'm going to bleed them some more.I converted to power brakes and o ring calibers.Good luck and hang in there.
I put my dot5 in a sauce pan and heat it up to around 250 degrees,let it cool and then put it in the car,pedal is less spongy.
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