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im doing something wrong too..... 5 years I have had my car and have tried numerous times to replace the driver's side spring with no success, just me getting mad and drinking another beer.
Sully, my problem was I wasn't twisting the spring far enough for the bottom to seat in the notch on the bottom of the hinge.
Get a mirror and look up at the bottom of the hinge - -once I did that it made all the sense to me - - could even see were I was hitting the spring outside the notch....
Checkout Willcoxs photo here - Location "D" is where I was screwing up; ya really gotta twist the spring with the tool pretty good:
last night I got the springs in. I reread yours posts and did just like you said, put a little extra torque on that sucker and they are all good and in now! thank you.
Willcox: your pics are awesome and really helped too, many thanks for all you contribute to the forum!
When I replaced mine I used a small mirror placed at the bottom of the door jamb looking UP into the hinge area. It allowed me to see under the door hinge and where the spring was in relation to the openings. It helped to give some additional visual assistance to checking the alignment of the spring into the hinge.