Lessons learned from Motor Oil Wear Testing
Some folks complained that this “Lab” testing was basically worthless because the testing wasn’t performed in an actual running engine. The uninformed should be aware that “Lab” testing is the gold standard for countless companies in many, many industries. It shortens development time, and allows them to design and build a quality product in a timely manner. And of course time is money, in industry. In fact, many companies simply could not compete or even exist without lab testing.
Here’s one example. You simply cannot test a new jet aircraft in actual flight, to see at what point its wings will break off. So, you MUST perform static “Lab” testing on the ground, to determine that information.
It is similar with this oil testing, in that not all testing is practical in a running engine, even though in a perfect world that would be ideal. Try testing 44 different oils in an engine, with the "exact same" conditions every time, and doing all that in a timely manner. That simply would NOT be possible. So, that’s were oil “LAB” testing comes in. And wouldn't you rather select an oil that "Lab” tests well, rather than one that does not? Or even worse, have no real idea what oil to select, and simply have to go by your gut feeling, or have to go by advertising hype, or have to pick the prettiest bottle, or to have to simply guess?
I choose to use technical data for determining which oil to select for myself. So, I invested a lot of time and money to perform motor oil “Lab” torture testing, at a representative oil temperature, in order to generate that data. Because you simply cannot find this data anywhere else.
The tester's psi numbers are generated from a non-rotating test specimen simply being “gradually” pressed down onto a spinning ring, that's it. And that gradual application of the load, allows time for the local friction point to heat up to so that the heat activated zinc can become effective. No engine parts are designed that way. Testers and engines are NOT the same, and are NOT intended to be the same. Lab testing speeds up the evaluation process so that you don't have to wait 100,000 miles to see what happened.
And some folks also complained that the “Lab” testing did not allow high zinc/phos oils the ability to perform as well as they could, because the high zinc/phos oils did not dominate the top of the ranking list. But I beg to differ. The following high zinc/phos oils were ranked in the top OUTSTANDING PROTECTION category of the ranking list, and all had over 90,000 psi capability.
*** Lucas 10W30 Racing Only
*** Valvoline 10W30 NSL (not street legal) Conventional Racing Oil
*** Valvoline 10W30 VR1 Conventional Racing Oil (silver bottle)
*** Valvoline 10W30 VR1 Synthetic Racing Oil, API SL (black bottle)
*** Amsoil 10W30 Z-Rod Oil
It is very clear here, that the “Lab” testing DID in fact, allow high zinc/phos oils to perform as well as they could. If the testing did not allow those oils to perform as well as they could, then these oils would NOT have ended up in the top ranked category, and would have instead ended up near the bottom with some of the other lower performing high zinc/phos oils. This stuff is NOT hard to grasp, comprehend or understand. It is NOT Rocket Science. The testing was a real world test, not some flaky theory. And it is pretty darn hard to argue with a real world test. If someone cannot grasp all this, then perhaps they should consider switching to a less technical hobby like Bowling.
And if anyone thinks they can provide BETTER data, this extensive, that directly compares all these oils at a meaningful temperature, then I challenge them to do so.
So, now on with the “LESSONS LEARNED” from this testing:
*** The latest API certified street oils that use a newer and different chemistry instead of old school high levels of zinc/phos, have generally surpassed the traditional High Performance and Racing Oils in wear prevention capability. The oil industry knows what it is doing, and the latest API certified oils are generally outstanding, in spite of what Hotrodders and Racers have been brain-washed to believe. And as further proof that you do NOT need high levels of zinc/phos for High Performance engines, I present exhibit A:
Joe Gibbs 10W30 XP3 (NASCAR) Racing Oil
zinc = 743 ppm
phos = 802 ppm
This oil is also in the OUTSTANDING PROTECTION category, with over 90,000 psi capability.
This oil has zinc/phos levels like modern API SN oils. It is nothing like traditional high zinc/phos oils. And no engines are subjected to more demanding endurance stress that NASCAR racing engines. Is there anyone here who has the courage to put their credibility on the line, and say that this low zinc/phos oil is no good for Racing engines? I didn’t think so, and I rest my case.
*** Simply having high levels of zinc/phos was absolutely NOT a guarantee of high “load carrying capacity/film strength”. Some high zinc/phos oils had excellent test results, while other high zinc/phos oils had only fair test results.
*** This testing has clearly shown that a particular oil’s “load carrying capacity/film strength”, is NOT determined just by its zinc/phos levels, but rather, it is determined by the oil and its additive package “as a whole”. So, if people choose an oil strictly based on its zinc/phos levels, they could easily end up having a “LOT LESS” protection than they think they have.
*** People need to get with the program, and realize that you do not HAVE to have high levels of zinc/phos for engine protection. Alternate motor oil chemistry now in use, can be as good or better than high levels of zinc/phos. Its fine if you do want to use high levels of zinc/phos, but it is NOT mandatory.
*** This testing has clearly shown that an oil’s viscosity is also absolutely NOT an indicator of its “load carrying capacity/film strength”. Among the 44 oils tested here, 50 wt type oils ranked from 6th to 40th, 30 wt type oils ranked from 1st to 44th, and 20 wt type oils ranked from 10th to 35st. So again, an oil’s “load carrying capacity/film strength” is determined by the oil and its additive package “as a whole”, nothing else.
*** This testing has clearly shown that you simply CANNOT PREDICT an oil’s “load carrying capacity/film strength” by looking at its specs or its viscosity. You can only determine that capability by performing some type of actual wear testing.
*** The latest “LOW” zinc/phos API certified oils, both synthetic and conventional, are very good oils. In fact, they are so good that their capability has surpassed most of the traditional high zinc/phos High Performance and Racing oils. There are other motor oil additive components that provide extreme pressure protection besides zinc and phos. And some of those other components are used in modern oil so that the catalytic converters are not fouled.
*** There is not much real difference between synthetic and conventional oils in terms of “load carrying capacity/film strength” or wear protection. The biggest difference is that synthetic oils can tolerate temps up to around 325*F before breaking down. But conventional oils can only tolerate temps up to around 290*F before breaking down.
*** “Low cost” conventional API certified oils have extremely good capability. If an oil has the API SN certification, it will be quite good.
*** There were no BAD oils in this test. Some are simply better than others in terms of “load carrying capacity/film strength”. Those that have a higher capacity, offer a higher margin of safety than those with a lower capacity, that’s all.
At the end of the day, you can simply run the oil you have always run, or you can consider some highly capable oils that you would have never ever considered, before this testing was done. There is really nothing to get all worked up about here. You just have more data for reference, than you had before. It’s all good…………….
I remember seeing tons of slow ramp flat tappit performance cams of that era with wiped lobes and lifters with all there zddp. People did not complain because thats all you could get back then short of a full race solid roller cam.
If i could go back in time id rather poor any modern oil regardles of zzdp rating in my car then the crap that was around in the 1960s.
Last edited by Little Mouse; Mar 28, 2012 at 03:35 PM.
Some folks complained that this “Lab” testing was basically worthless because the testing wasn’t performed in an actual running engine. The uninformed should be aware that “Lab” testing is the gold standard for countless companies in many, many industries. It shortens development time, and allows them to design and build a quality product in a timely manner. And of course time is money, in industry. In fact, many companies simply could not compete or even exist without lab testing.
Here’s one example. You simply cannot test a new jet aircraft in actual flight, to see at what point its wings will break off. So, you MUST perform static “Lab” testing on the ground, to determine that information.
It is similar with this oil testing, in that not all testing is practical in a running engine, even though in a perfect world that would be ideal. Try testing 44 different oils in an engine, with the "exact same" conditions every time, and doing all that in a timely manner. That simply would NOT be possible. So, that’s were oil “LAB” testing comes in. And wouldn't you rather select an oil that "Lab” tests well, rather than one that does not? Or even worse, have no real idea what oil to select, and simply have to go by your gut feeling, or have to go by advertising hype, or have to pick the prettiest bottle, or to have to simply guess?
I choose to use technical data for determining which oil to select for myself. So, I invested a lot of time and money to perform motor oil “Lab” torture testing, at a representative oil temperature, in order to generate that data. Because you simply cannot find this data anywhere else.
The tester's psi numbers are generated from a non-rotating test specimen simply being “gradually” pressed down onto a spinning ring, that's it. And that gradual application of the load, allows time for the local friction point to heat up to so that the heat activated zinc can become effective. No engine parts are designed that way. Testers and engines are NOT the same, and are NOT intended to be the same. Lab testing speeds up the evaluation process so that you don't have to wait 100,000 miles to see what happened.
And some folks also complained that the “Lab” testing did not allow high zinc/phos oils the ability to perform as well as they could, because the high zinc/phos oils did not dominate the top of the ranking list. But I beg to differ. The following high zinc/phos oils were ranked in the top OUTSTANDING PROTECTION category of the ranking list, and all had over 90,000 psi capability.
*** Lucas 10W30 Racing Only
*** Valvoline 10W30 NSL (not street legal) Conventional Racing Oil
*** Valvoline 10W30 VR1 Conventional Racing Oil (silver bottle)
*** Valvoline 10W30 VR1 Synthetic Racing Oil, API SL (black bottle)
*** Amsoil 10W30 Z-Rod Oil
It is very clear here, that the “Lab” testing DID in fact, allow high zinc/phos oils to perform as well as they could. If the testing did not allow those oils to perform as well as they could, then these oils would NOT have ended up in the top ranked category, and would have instead ended up near the bottom with some of the other lower performing high zinc/phos oils. This stuff is NOT hard to grasp, comprehend or understand. It is NOT Rocket Science. The testing was a real world test, not some flaky theory. And it is pretty darn hard to argue with a real world test. If someone cannot grasp all this, then perhaps they should consider switching to a less technical hobby like Bowling.
And if anyone thinks they can provide BETTER data, this extensive, that directly compares all these oils at a meaningful temperature, then I challenge them to do so.
So, now on with the “LESSONS LEARNED” from this testing:
*** The latest API certified street oils that use a newer and different chemistry instead of old school high levels of zinc/phos, have generally surpassed the traditional High Performance and Racing Oils in wear prevention capability. The oil industry knows what it is doing, and the latest API certified oils are generally outstanding, in spite of what Hotrodders and Racers have been brain-washed to believe. And as further proof that you do NOT need high levels of zinc/phos for High Performance engines, I present exhibit A:
Joe Gibbs 10W30 XP3 (NASCAR) Racing Oil
zinc = 743 ppm
phos = 802 ppm
This oil is also in the OUTSTANDING PROTECTION category, with over 90,000 psi capability.
This oil has zinc/phos levels like modern API SN oils. It is nothing like traditional high zinc/phos oils. And no engines are subjected to more demanding endurance stress that NASCAR racing engines. Is there anyone here who has the courage to put their credibility on the line, and say that this low zinc/phos oil is no good for Racing engines? I didn’t think so, and I rest my case.
*** Simply having high levels of zinc/phos was absolutely NOT a guarantee of high “load carrying capacity/film strength”. Some high zinc/phos oils had excellent test results, while other high zinc/phos oils had only fair test results.
*** This testing has clearly shown that a particular oil’s “load carrying capacity/film strength”, is NOT determined just by its zinc/phos levels, but rather, it is determined by the oil and its additive package “as a whole”. So, if people choose an oil strictly based on its zinc/phos levels, they could easily end up having a “LOT LESS” protection than they think they have.
*** People need to get with the program, and realize that you do not HAVE to have high levels of zinc/phos for engine protection. Alternate motor oil chemistry now in use, can be as good or better than high levels of zinc/phos. Its fine if you do want to use high levels of zinc/phos, but it is NOT mandatory.
*** This testing has clearly shown that an oil’s viscosity is also absolutely NOT an indicator of its “load carrying capacity/film strength”. Among the 44 oils tested here, 50 wt type oils ranked from 6th to 40th, 30 wt type oils ranked from 1st to 44th, and 20 wt type oils ranked from 10th to 35st. So again, an oil’s “load carrying capacity/film strength” is determined by the oil and its additive package “as a whole”, nothing else.
*** This testing has clearly shown that you simply CANNOT PREDICT an oil’s “load carrying capacity/film strength” by looking at its specs or its viscosity. You can only determine that capability by performing some type of actual wear testing.
*** The latest “LOW” zinc/phos API certified oils, both synthetic and conventional, are very good oils. In fact, they are so good that their capability has surpassed most of the traditional high zinc/phos High Performance and Racing oils. There are other motor oil additive components that provide extreme pressure protection besides zinc and phos. And some of those other components are used in modern oil so that the catalytic converters are not fouled.
*** There is not much real difference between synthetic and conventional oils in terms of “load carrying capacity/film strength” or wear protection. The biggest difference is that synthetic oils can tolerate temps up to around 325*F before breaking down. But conventional oils can only tolerate temps up to around 290*F before breaking down.
*** “Low cost” conventional API certified oils have extremely good capability. If an oil has the API SN certification, it will be quite good.
*** There were no BAD oils in this test. Some are simply better than others in terms of “load carrying capacity/film strength”. Those that have a higher capacity, offer a higher margin of safety than those with a lower capacity, that’s all.
At the end of the day, you can simply run the oil you have always run, or you can consider some highly capable oils that you would have never ever considered, before this testing was done. There is really nothing to get all worked up about here. You just have more data for reference, than you had before. It’s all good…………….
Believe what you will, but an oil company cannot meet or receive any level of ratings without doing real running engine testing no if's!! Most all the "sequence" testing is run by ASTM set rules to meet a given rating. Bench testings is the first step to see if a product merit's any further testing but the bench test is never accepted by ASTM as whole and complete. There are set engines these test have to be run in and the parts for the engines and test stands are qualified to a set standard. There is much more to this than what I have said here, but the point is your small beginning stage of an oil test means nothing to the finished products performance.





Last edited by 63mako; Mar 30, 2012 at 12:44 AM. Reason: spelling





I remember seeing tons of slow ramp flat tappit performance cams of that era with wiped lobes and lifters with all there zddp. People did not complain because thats all you could get back then short of a full race solid roller cam.
If i could go back in time id rather poor any modern oil regardles of zzdp rating in my car then the crap that was around in the 1960s.
Oil tech has progressed. The additive packages in todays oil is light years ahead of the 60's. That said ZDDP is still the most common and best antiwear additive. Moly and boron are also common antiwear additives but nothing else in modern oils provide the sacrificial layer on highly stressed components that ZDDP does. It is in all oil formulations and usually at close to the highest levels allowed by the EPA. There is a good reason for this. It is the best and only anti wear additive that deposits this additional protective layer bonded to the stressed parts to prevent metal to metal contact at pressures that exceed the film strength breaking point.
You are drawing conclusions from your test that are not relevant to a flat tappet lobe/lifter interface. By stating these conclusions as facts you are leading people to believe that ZDDP is not required to protect their flat tappet cams. Cam manufacturers, oil companies, lubrication engineers and thousands of victims of flat tappet cam failures will disagree with your conclusions.
These are the key points.I recognize the effort and accomplishment, and for the one aspect tested it is very complete and comprehensive. But conclusions from the testing are extrapolations without foundation. Add in that the OP didn't engage any industry expertise in the process to validate the connection he made between film strength and other conclusions and the information becomes very one-dimensional. The testing methodology was simply not complete enough for the conclusions reached.
The Best of Corvette for Corvette Enthusiasts
Oil tech has progressed. The additive packages in todays oil is light years ahead of the 60's. That said ZDDP is still the most common and best antiwear additive. Moly and boron are also common antiwear additives but nothing else in modern oils provide the sacrificial layer on highly stressed components that ZDDP does. It is in all oil formulations and usually at close to the highest levels allowed by the EPA. There is a good reason for this. It is the best and only anti wear additive that deposits this additional protective layer bonded to the stressed parts to prevent metal to metal contact at pressures that exceed the film strength breaking point.
Then there is the luxry of simply doing away with any chance of a problem and use a hydraulic roller or a soild roller at least designed with milder ramps for street use without having to run 550 lbs or more of spring pressure. Can you discount an oil simply on what zddp it claims to use i doubt it because you do not know what else is in it that may well make it the better oil to use.
Last edited by Little Mouse; Mar 30, 2012 at 12:46 AM.





Here is a great link:
http://www.joegibbsracingoil.com/tra...aboutzinc.html
And another:
http://www.joegibbsracingoil.com/tra...detergent.html
Last edited by 63mako; Mar 30, 2012 at 01:02 AM.
Here is a great link:
http://www.joegibbsracingoil.com/tra...aboutzinc.html
And another:
http://www.joegibbsracingoil.com/tra...detergent.html
Diesels are nothing like a car engine they flow 12 gallons of oil around in the engine in semi trucks there engines are subjected to 35 pounds of boost for 750,000 miles and somtimes longer before a rebuild pulling big time loads, You can probably bet there oils film strength is plenty tuff.
Mobile has a severe duty diesel oil still with the high levels of zddp not for the later trucks use. Be interesting to see it tested.
Last edited by Little Mouse; Mar 30, 2012 at 02:46 AM.
if/when you have an opportunity to acquire ... would like to learn your direct results from most recent offering of Non-synthetic Shell Rotella 15W-40 diesel oil ... many continue to swear by it or its equivalents and they're available most anywhere-anytime at low price. Thanks for your time & expense.
FWIW, I do Not believe P nor Zn are the only two oil attributes providing primary lobe-lifter face protection. That's my tail & I'm still sittin' on it.
oil changes ever 2500-3000 miles and this thing runs like the day i bought it!!!
only issues i have had are starters a new water pump and a new fuel pump.
if you ask me the heavier 50 weights are to thick on start up so unless your running a full on race car not needed!!
im no engineer or scientist but i do know what works for me.....
Just thinking out loud............





Just thinking out loud............
http://forums.corvetteforum.com/1569415021-post7.html
http://forums.corvetteforum.com/1571549355-post16.html
http://forums.corvetteforum.com/1579711214-post16.html
If you don't want to read these Factory FT lobes have a hydraulic intensity of aroud 70 or more. David Vizard says 50 to 55 is the minimum safe hydraulic intensity. One of the voodoo cams in these threads has a hydraulic intensity of 43. Ramp is too steep for the lifter design. All the cam companies are doing this and the hydraulic intensities have been going down with each lobe redesign for the last 15 years. You want the best power and manners with your cam. You don't want to spend roller money so you buy their FT cam and the longevity is reduced because of the lobe design.
Last edited by 63mako; Mar 31, 2012 at 11:04 AM.
Dave




Dave

I've always been curious how "sensitive" the lifter bore position (or angle) is for decent lobe and lifter life. On my latest engine I reused several exterior parts (pumps, manifolds, heads, etc) and contemplated swapping the cam and lifters too (the "old" track engine had about 5k miles on it) but I was worried that minute differences in the lifter bore position or the Vee angle of the bores might cause mating pattern issues between the (already broken in) cam and lifters. I went the "safe" (but of course more costly) route and put a new cam and lifters in the engine, as it eliminated one variable keeping me up at night. So I'm curious, any learned opinions on the risks of transplanting cams and lifters (retaining the original placement order of the lifters)?
Thanks.

















