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Upper ball joint install question

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Old May 19, 2012 | 07:10 PM
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Default Upper ball joint install question

I am putting together my front suspension with a kit from corvette america. The boot on the upper ball joint does not fit very tight and there is about a 3/8" gap between the boot and the top of the spindle. I thought that the boot might fit on before putting the ball joint through the upper control arm, but then the ball joint sits way up and I don't think the rubber base of the boot will compress enough for the ball joint to mount flush on the upper control arm....here's some pics....help!

The first 2 pics show it mounted. I put the boot on from the bottom side after installing the ball joint into the upper control arm.



This pic shows what it looks like if I put the boot on the ball joint and then put it through the upper control arm.


This is a side by side of old and new. The old one had the boot secured around the ball joint.
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Old May 19, 2012 | 07:32 PM
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which pack did you buy. ( i am ding this to a 76 when i get back from holidays)
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Old May 19, 2012 | 08:39 PM
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I just replaced my entire front suspension about 2 months ago and asked the same question. Here is a picture of what mine looked like.




As long as you have everything to the proper torque you should be good to go, once you fill it with grease it will push the boot out some more also. I have put at least 300 miles on mine since doing it and have re-torqued everything and all is well.

Cruise on
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Old May 19, 2012 | 08:43 PM
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here is the thread I had for it


http://forums.corvetteforum.com/c3-t...ook-right.html
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Old May 19, 2012 | 09:00 PM
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I can see how greasing the joint might make the boot come down but then it will be separated from the joint and that can't be good either. I would have thought that the boot on a ball joint would need to be at least mostly sealed if it is going to be at all effective?
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Old May 19, 2012 | 09:15 PM
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I got mine from WilCox, the boot had a small lip in the top of it and got installed from the top, the small lip held it up above the upper A-arm when the top got torqued down. So when you filled it with grease it would not just fall down.


Old one with a grease boot on top and bottom


New one with just the boot on bottom, but installed from top with lip holding it up
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Old May 20, 2012 | 05:56 AM
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Energy Suspension makes nice (and long-lasting) poly ball joint and tie rod boots. They should fit just fine.
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Old May 20, 2012 | 10:48 AM
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bought mine from a different vender, got the poly boots, no issues, got a better looking ball joint also. That ball joint looks 'chevy' just not sure which one.
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Old May 20, 2012 | 01:33 PM
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Are those MOOG ball joints, or who makes them? Does GM still make ball joints for these cars? I bought a whole bunch of MOOG parts for another GM car I am restoring because I didn't want to deal with aftermarket fitment issues. They were more expensive, but not enough to break the bank. I don't like the look of those units, but they probably will work just fine.
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Old May 20, 2012 | 01:38 PM
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I just answered my own question: Delco DOES make balljoints for at least my 81, and probably other years, at least according to Rock Auto. There is a pretty wide price spread between some ball joints. The MOOG B/J looks a lot like the one in your picture.
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Old May 20, 2012 | 02:53 PM
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Something doesn't look correct. If the ball joint stem went any deeper into the control arm, the carter pin hole would be below the castle nut towers.
I'd mic the stem on the old and the new and total height to see what is what. Looking like the incorect ball joint to me.
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Old May 20, 2012 | 05:57 PM
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Interesting.. I'm going to show these pics to the shop tomorrow.. I've never noticed. When you fill them with grease does the boot expand?

The USA made kits are the only ones we will install in our shop and I don't know which kit you guys purchased but I never recall there being a gap between the boot and the upper support.

The SU01 series kits on our site are the USA made kits and everything is Moog except for the upper joint which is Federal Mogul. (the main reason is that the moog upper joint looks like a top hat).

Willcox
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Old May 20, 2012 | 06:54 PM
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I have those too, and was told here NOT to make a "lip sandwich" with that upper ball joint seal, but to just push the boot up from the bottom and make the sure the ball joint is bolted "steel to steel". Mine greased up and expanded fine.

You don't "rubber mount" a ball joint - and that's what it effectively does the other way.
-W

Last edited by Clams Canino; May 20, 2012 at 08:32 PM.
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Old May 20, 2012 | 07:21 PM
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Originally Posted by Willcox Corvette
Interesting.. I'm going to show these pics to the shop tomorrow.. I've never noticed. When you fill them with grease does the boot expand?

The USA made kits are the only ones we will install in our shop and I don't know which kit you guys purchased but I never recall there being a gap between the boot and the upper support.

The SU01 series kits on our site are the USA made kits and everything is Moog except for the upper joint which is Federal Mogul. (the main reason is that the moog upper joint looks like a top hat).

Willcox
when you grease them, they do expand, the trick is not to over grease them, that boot/cover is a 'dust cover' and wont keep excess grease in , its purpose is to keep crud out.
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Old May 20, 2012 | 08:20 PM
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They'll probably work fine like they are, but they look funky and hopefully they'll bulge out more when creased. I'll shoot for an OEM style when I go to change mine.

Last edited by Mark G; May 20, 2012 at 08:23 PM.
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Old May 20, 2012 | 08:47 PM
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If the ball joint stem isn't setting deep enough, or as deeply as it was, you may be changing the alignment or maybe the spindle positioning. I'm not a front end guy, so before I left it alone I'd have someone who really knows front end grometry look at it, or at least the pics.
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Old May 21, 2012 | 03:04 AM
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If you are really worried about the rubber boot coming loose just add a rubber grommet or sleeve to fill the gap. Keep it simple.
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Old May 21, 2012 | 03:58 AM
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There is a reason it looks like this, I'd find out why before I made it look correct. I'd be doing some measuring of the old and the new to see where the difference is.
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Old May 21, 2012 | 08:59 AM
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I would double check the part no. and if correct, contact the manufacturer. I've put a few ball joints in in my life and never have had one fit like this. I'd make a pretty hefty bet it's the wrong part.
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Old May 21, 2012 | 10:18 AM
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I've put a few ball joints in in my life and never have had one fit like this. I'd make a pretty hefty bet it's the wrong part.[/QUOTE]

Put in a fair amount myself, and when there has been this issue it's normally an incorrect part. Stretch the rubber cup? negative, not intended to function that way.
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