C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Help Troubleshooter Headlight problem

Thread Tools
 
Search this Thread
 
Old Jun 6, 2012 | 02:29 PM
  #1  
psycho dad's Avatar
psycho dad
Thread Starter
Racer
10 Year Member
 
Joined: Nov 2009
Posts: 489
Likes: 1
From: Suffolk Virginia
Default Help Troubleshooter Headlight problem

Hey Guys,
Ever since I bought my Vette the headlights come up slowly, right then left. It's never bothered me enough to look into it, but now the left light only comes up halfway. The P.O. did some work in there, the left actuator looks new.
Anyone have a guess what to check/replace first? Any good was to test parts?
Thanks! - Jay
Reply
Old Jun 6, 2012 | 02:31 PM
  #2  
pewter99's Avatar
pewter99
Team Owner
Supporting Lifetime Gold
20 Year Member
Veteran: Army
St. Jude 15 Year Donor
 
Joined: Dec 1999
Posts: 174,312
Likes: 1,217
From: Here
Pilot of Beer Force 1
Tampa Regional Coordinator
CI 4-5-6-7-8 Veteran
Organizer St. Jude Fundraiser
I believe in the Beer Fairy
Default

from what I remember with my C3 my headlights never came up together per se...but I would venture to guess its a vacuum issue.

I will now step out and let someone with waaaaaaaaay more C3 knowledge respond.

Good luck
Reply
Old Jun 6, 2012 | 02:42 PM
  #3  
jnb5101's Avatar
jnb5101
Le Mans Master
 
Joined: Jul 2006
Posts: 8,117
Likes: 104
From: charlotte north carolina
Default

half-way would seem to be a mechanical problem.
Reply
Old Jun 6, 2012 | 03:07 PM
  #4  
psycho dad's Avatar
psycho dad
Thread Starter
Racer
10 Year Member
 
Joined: Nov 2009
Posts: 489
Likes: 1
From: Suffolk Virginia
Default

"Feels" like a vacuum problem, like theres not enough to pull it up all the way.
Reply
Old Jun 6, 2012 | 08:52 PM
  #5  
Willcox Corvette's Avatar
0Willcox Corvette
Former Vendor
 
Joined: Aug 2006
Posts: 76,656
Likes: 1,852
From: Jeffersonville Indiana 812-288-7103
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15
Default

Lets start with a diagram.. Then we'll figure this out quickly.

Reply
Old Jun 6, 2012 | 08:56 PM
  #6  
Willcox Corvette's Avatar
0Willcox Corvette
Former Vendor
 
Joined: Aug 2006
Posts: 76,656
Likes: 1,852
From: Jeffersonville Indiana 812-288-7103
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15
Default

My best guess is that the issue is the relay, but it could also be a hose pulled lose or one cracked. Check all the hoses first.

You have to have everything correct at Point L for the right side to work so the issue is from this point forward...

If you want to see if the problem is the relay... Use the yellow hose to test the actuator. You can use the vacuum off this hose to pull up or to pull down.

Another way to tell is to switch all the hoses from one side to the other. If the problem travels to the other side then you have a defective relay.

Report back..

Willcox
Reply
Old Jun 7, 2012 | 04:12 AM
  #7  
hunt4cleanair's Avatar
hunt4cleanair
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2002
Posts: 5,236
Likes: 898
From: Myrtle Beach SC
Default

Originally Posted by psycho dad
Ever since I bought my Vette the headlights come up slowly, right then left. It's never bothered me enough to look into it, but now the left light only comes up halfway. The P.O. did some work in there, the left actuator looks new.

Anyone have a guess what to check/replace first? Any good way to test parts?
Jay

We've had an extensive discussion on the topic over the past year and I've included the link below. A Pace Car guy did a very nice job of putting together a set of schematics along with narrative that will give you a system's perspective of your vacuum operated highlight system. He also references both the Wilcox diagram but also provides links to individual component troubleshooting tests.

I'm going through all this as well with my 78, starting with system tests and narrowing it down to the relays and actuators. It takes a few specialized tools, patience and the instructions published in the thread referenced. I add a six pack to facilitate the patience piece. I might add that my 78 vacuum degraded not unlike what you've described. Now...very little works. My testing showed that of the four component individual tests, two failed completely to hold vacuum while the passenger side would hold than vacuum would leak down. I'll replace relays and have the actuators rebuilt.

How Your Headlight Vacuum System Works

Keep us posted on your progress
Reply
Old Jun 7, 2012 | 07:13 AM
  #8  
540 vette's Avatar
540 vette
Race Director
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2002
Posts: 11,614
Likes: 350
From: No Where USA
Default

I had the same problem and just replaced everything. Fix one thing the next in line will go. With everything new you won't have to worry for a while.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Jun 7, 2012 | 07:47 AM
  #9  
BBCorv70's Avatar
BBCorv70
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 3,189
Likes: 111
From: Tolland CT
Default

Sounds like a vacuum issue to me. I had a similar problem with my 70. Turned out to be the vacuum relays were leaking like sieves. All three were leaking on mine, wiper door and both headlights. Headlights pop up quickly now, together....

I'd start looking for a bad hose or some other leak. If that's not it, the relays would be my next guess. Do you have access to a vacuum pump? I used a hand held unit, used for bleeding brakes, to test the vacuum relays.
Reply
Old Jun 7, 2012 | 08:40 AM
  #10  
speedreed8's Avatar
speedreed8
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2006
Posts: 2,417
Likes: 336
From: Texas
Default

sounds like the seal has cracked on the actuator rod of the lazy headlight.
Reply
Old Jun 7, 2012 | 10:13 AM
  #11  
dlux72's Avatar
dlux72
Intermediate
10 Year Member
 
Joined: Mar 2004
Posts: 26
Likes: 0
From: Ojai CA
Default

Hey Psycho, I agree with Speedreed8, I had exactly the same problem with my 72'. I found lots of info on the forum but never could figure the real issue. I then found an if/then guide that starts at the manifold vacuum source and goes step by step to locate the issue. This is something that a person with very little mechanical experience can fix themselves with easy to find parts. First, take the red hose off of one of the actuators and put a vacuum pump on it to see if it's holding vacuum. Then do the same to the other. If they're not holding vacuum then:

Go to: http://www.corvettemagazine.com/body...both-open.html

Last edited by dlux72; Jun 7, 2012 at 10:47 AM.
Reply
Old Jun 7, 2012 | 05:40 PM
  #12  
psycho dad's Avatar
psycho dad
Thread Starter
Racer
10 Year Member
 
Joined: Nov 2009
Posts: 489
Likes: 1
From: Suffolk Virginia
Default

Wow, thanks for the input guys. Looks like all the hoses were replaced by the previous owner, so I think there's a bad component somewhere.
I'll keep you posted!
Reply
Old Jun 7, 2012 | 07:19 PM
  #13  
psycho dad's Avatar
psycho dad
Thread Starter
Racer
10 Year Member
 
Joined: Nov 2009
Posts: 489
Likes: 1
From: Suffolk Virginia
Default

I think I found the problem... I only have ONE relay!!! Both hoses coming from it are teed and go to both actuators! Freakin Bubba. Stay tuned...
Reply
Old Jun 7, 2012 | 07:41 PM
  #14  
...Roger...'s Avatar
...Roger...
Race Director
 
Joined: May 2006
Posts: 16,528
Likes: 53
From: Dayton, Ohio
Default

Originally Posted by psycho dad
I think I found the problem... I only have ONE relay!!! Both hoses coming from it are teed and go to both actuators! Freakin Bubba. Stay tuned...
It's just set up like an early 69,not a big deal,makes it easier to diagnose problems.
Reply
Old Jun 7, 2012 | 07:55 PM
  #15  
Peterbuilt's Avatar
Peterbuilt
Le Mans Master
15 Year Member
 
Joined: Aug 2006
Posts: 7,426
Likes: 1,559
From: mount holly NC
2025 c3 ('74-'82) of the Year Finalist - Unmodified
2019 C3 of Year Finalist (appearance mods)
Default

If one headlight pops up and you only have one relay then the relay is good.
Test the actuators you might just need a seal.

http://www.corvette-101.com/vacuum.htm#actuator
Reply
Old Jun 7, 2012 | 08:00 PM
  #16  
...Roger...'s Avatar
...Roger...
Race Director
 
Joined: May 2006
Posts: 16,528
Likes: 53
From: Dayton, Ohio
Default

Originally Posted by petes74ttop
If one headlight pops up and you only have one relay then the relay is good.
Test the actuators you might just need a seal.

http://www.corvette-101.com/vacuum.htm#actuator
speedreed8 and dlux72 called it.
Reply
Old Jun 7, 2012 | 08:04 PM
  #17  
...Roger...'s Avatar
...Roger...
Race Director
 
Joined: May 2006
Posts: 16,528
Likes: 53
From: Dayton, Ohio
Default

http://willcoxcorvette.com/product_i...oducts_id=6852
Reply

Get notified of new replies

To Help Troubleshooter Headlight problem

Old Jun 7, 2012 | 08:08 PM
  #18  
psycho dad's Avatar
psycho dad
Thread Starter
Racer
10 Year Member
 
Joined: Nov 2009
Posts: 489
Likes: 1
From: Suffolk Virginia
Default

Are you saying I only need one relay?
Reply
Old Jun 7, 2012 | 08:12 PM
  #19  
...Roger...'s Avatar
...Roger...
Race Director
 
Joined: May 2006
Posts: 16,528
Likes: 53
From: Dayton, Ohio
Default

Originally Posted by psycho dad
Are you saying I only need one relay?
Yes , 1 will work fine.
Reply
Old Jun 7, 2012 | 08:15 PM
  #20  
Willcox Corvette's Avatar
0Willcox Corvette
Former Vendor
 
Joined: Aug 2006
Posts: 76,656
Likes: 1,852
From: Jeffersonville Indiana 812-288-7103
St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15
Default

Are you sure of this... If you only have one relay then you've eliminated the relay as the problem by stating that one side comes up fine. If both lamps are being controlled by one relay and that relay is bad, then both fail to come up.

(You can control both with one like the earlier cars did)

After you make sure all your hoses are hooked up properly... use either the yellow hose off the relay or the large black one that is feeding the reserve tank off.. and function test the actuator.

Willcox
Reply



All times are GMT -4. The time now is 07:32 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE