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'75 telescoping column reassembly...star screw won't thread

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Old Jul 4, 2012 | 08:26 PM
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Default '75 telescoping column reassembly...star screw won't thread

I'm reassembling the end of the steering column in my '75, where the horn contacts and steering wheel bolt up. My column had been apart for several months while I was doing an LS1 swap, but I bagged and tagged everything so I had it all ready to go today.

Everything was in the bag marked "steering column/horn" as it should be. I get everything in place, and go to thread the star screw in so I can set the adjustment on the telescoping. The screw won't even begin to thread. It looks way too big for the hole...like a size too big. I figure I'm crazy at this point...the column came apart, it should go back together the same way....

It's been months since I took this thing apart, so I don't remember if it was screwed up or not when I took it apart. I do remember the horn not working, which it does now. Anyways, on either side of the threaded hole where the star screw threads in, there are two additional threaded holes in the hub itself. The star screw threads perfectly into both of these holes. Here's a pic to show what I'm talking about...



Am I just messed up or what? I know the star screw should thread into the center of the column.

Ideas?
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Old Jul 4, 2012 | 08:27 PM
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Now looking at the picture, all three holes look like they are the same size?
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Old Jul 4, 2012 | 08:37 PM
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Try to telescope the wheel toward you and try again. There is a rod in the center that's part of the tele lock. You may also have damaged the hole using a steering wheel puller.
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Old Jul 4, 2012 | 08:42 PM
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Originally Posted by '75
You may also have damaged the hole using a steering wheel puller.
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Old Jul 4, 2012 | 08:44 PM
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Do a Google search for Jim Shea paper on the '75 column. You are trying to screw it into the wrong place. I think you need a few more pieces installed before the star goes in. If you have the shop manual for your car it will be there too. I always take plenty of pics when taking things apart as it helps tremendously on reassembly. Good luck.
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Old Jul 4, 2012 | 09:15 PM
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Originally Posted by '75
Try to telescope the wheel toward you and try again. There is a rod in the center that's part of the tele lock. You may also have damaged the hole using a steering wheel puller.
No luck there. It's the same no matter what position it's in.

And I didn't use a steering wheel puller?

I think maybe it's either the threads in the hole, or the bolt itself...
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Old Jul 5, 2012 | 12:41 AM
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http://jimshea.corvettefaq.com/?p=985
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Old Jul 5, 2012 | 07:19 AM
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Originally Posted by Quil
No luck there. It's the same no matter what position it's in.

And I didn't use a steering wheel puller?

I think maybe it's either the threads in the hole, or the bolt itself...
What method did you use to remove the steering wheel hub from the splined shaft ? If you pulled up on the steering wheel while someone struck the shaft to break the hub loose, that would create the problem,the shaft is pretty soft. IMO it does appear in the pic to have been hammered on.
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Old Jul 5, 2012 | 07:37 AM
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Pretty common for either types of removal. In future put a temp allen socket head bolt in there.
Star bolt is good if it easily threads into other holes.
Just chase the thread with a starter tap.

Your steering wheel and shaft stake mark don't line up, may want to check that.
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Old Jul 5, 2012 | 08:52 AM
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I recommend in my T&T Disassembly & Repair Paper #1 that you cover the threaded hole in the upper steering shaft with a penny or other piece of metal when you use a puller to remove the steering wheel hub. I think that you are going to need a 5/16-18 UNC tap to run down into the upper steering shaft. Somehow you most likely buggered up the very first female thread(s) in the upper steering shaft. Don't ask me how I discovered this problem.

This is from my T&T Disassembly & Repair Paper #1, page 5.
"Tip! Since the upper steering shaft has internal threads to accept the “star” screw, you might try placing a metal spacer on top of your steering shaft to prevent the puller from damaging the threads."

Here is a link to the entire paper if your are interested:
http://jimshea.corvettefaq.com/wp-co...v25FE20122.pdf

Good luck,
Jim
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Old Jul 5, 2012 | 11:24 AM
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Thanks guys. I never took the column apart that far to where I pulled the hub off, but that doesn't mean it hadn't been taken off before. I just took it down enough to get the steering wheel off...

I will see if I have a 5/16-18 tap to run through...
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Old Jul 5, 2012 | 11:28 AM
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Originally Posted by noonie
Pretty common for either types of removal. In future put a temp allen socket head bolt in there.
Star bolt is good if it easily threads into other holes.
Just chase the thread with a starter tap.

Your steering wheel and shaft stake mark don't line up, may want to check that.
I'm not familiar with this...what exactly am I looking for?
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Old Jul 5, 2012 | 01:05 PM
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Here is your steering wheel/steering hub/upper T&T column steering shaft. I have added a red arrow to the chizel mark that is indented into the end of your upper steering shaft.

If you remove the steering wheel hub nut you should find another chizel mark indented into the hub as well. The two marks should be in line with each other.

You also should find that with your front wheels pointing straight down the road, the two indentations should both be at 12 o'clock

Here is a paper on steering system centering. I think that you are going to need to review your steering system connections.

http://jimshea.corvettefaq.com/?p=1033

Jim
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Old Jul 5, 2012 | 01:14 PM
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Thank you very much, Jim. I will take a look at the paper.
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Old Jul 6, 2012 | 10:02 AM
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Jim, just wanted to let you know I really appreciate your link to the paper. I went through it last night and everything lines up just as it should...I just happened to have the steering wheel bolted up into the wrong position when I took the pic that I posted in this thread.

I ended up running a tap back through the star screw hole, and now it threads in just as it should.

Thanks again everyone!
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