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measuring differential yoke end play

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Old Jul 16, 2012 | 11:13 PM
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Default measuring differential yoke end play

Because I already have everything apart I thought I'd check this as others had mentioned. I'm not sure how to measure it properly, though. Is this a measurement of the entire gap or just the movement of the yoke in&out of the differential? I'm just using different size allen wrenches to roughly measure the gap & movement. The amount of movement seems pretty small. Because my tools are imprecise the movement on the worst side is somewhere between .031 and .078.

What I mean is, with the yoke pushed in there's about 9.5/64" gap, with it pulled out there's about a 13/64" gap so maybe 3.5/64 (.054) actual movement

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Last edited by brianPA; Jul 16, 2012 at 11:16 PM.
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Old Jul 17, 2012 | 08:54 AM
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ttt
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Old Jul 17, 2012 | 09:12 AM
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Those measurements don't sound extreme, but if its already out, I would check it over real good and set it up tighter or replace the side yokes if that's where the wear is.
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Old Jul 17, 2012 | 09:52 AM
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0.078" is a bit more than I'd be comfortable with. Maybe not a reason by itself to pull the diff and rebuild, but if you're planning to refresh it anyway the play should be addressed. A fresh diff will be in the 0.005-0.015 range.
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Old Jul 17, 2012 | 11:46 AM
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I would not be concerned with those measurements, I would not even think about it until it gets around .1, then it's something down the road. At .125 if there is some oppurtunity then consider pulling the diff. At .15 need to pull the diff.

When the yokes were new, there should have been .185 - .19 from the c-clip to the end. The end wears and there gradually becomes more of a gap. If the yoke is not replaced when required, then it can eventually wear to the point that the c-clip falls off.
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Old Jul 17, 2012 | 11:49 AM
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You'll get a more precise measurement by using a stack of feeler gauges. But I suppose if you had feeler gauges you wouldn't have to resort to using Allen wrenches.
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Old Jul 17, 2012 | 12:26 PM
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The yoke end wears, the center pin wears and the clutch pack wears. All contrbute to the play you see. .054 is not excessive. That said if everything else seems fine with no leaks and you haven't removed the differential, I would change the fluid and run it. If it is out and everything else seems fine pull the rear cover, c clip and pull the sideyoke and check the end for wear, if wear is noticable change it, clean out the case as good as possible and install fresh fluid once it is together. Replacing the yoke is a 10 minute job if the differential is on the bench. The replacement yokes are hardened better on the ends than the factory yokes especially the 78-79 yokes. They had issues from the manufacturer. I like the amsoil gear lube with no additve but others swear by conventional gear lube with posi additive.
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Old Jul 17, 2012 | 12:43 PM
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Originally, the rear in my '73 had about .12" end play on one side and about .18" on the other side. Van Steel rebuilt the rear and returned it with .008" on one side and .014" on the other. The rear in my car was leaking everywhere possible so it needed help. Plus, the half-shafts are the upper control arms for the suspension so I wanted to keep them in good shape.

John
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Old Jul 17, 2012 | 02:19 PM
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I have feeler gauges but they're way to thin to measure a 1/8" or greater gap. I know the yoke travel play is probably closer to .05 if I'm measuring it right, I just wanted to make sure it wasn't actually the ~.20 reading of total gap length (of which only ~.05 is movement)

I still have the differential in the car and I *really* don't want to take anything else apart at this point, I just wanted to sanity check it so if it was truly near destruction I could just bite the bullet now.

Leaving it in, thanks.
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Old Jul 17, 2012 | 03:05 PM
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Originally Posted by brianPA
I have feeler gauges but they're way to thin to measure a 1/8" or greater gap. I know the yoke travel play is probably closer to .05 if I'm measuring it right, I just wanted to make sure it wasn't actually the ~.20 reading of total gap length (of which only ~.05 is movement)

I still have the differential in the car and I *really* don't want to take anything else apart at this point, I just wanted to sanity check it so if it was truly near destruction I could just bite the bullet now.

Leaving it in, thanks.
I would change the fluid. The .05" of yoke end, worn clutch material and possibly center pin shavings are in the fluid circulating. Changing fluid now will help preserve what is left in good shape longer.
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Old Jul 17, 2012 | 03:17 PM
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Eeh, you do know that you're supposed to stack feeler gauges together to measure greater distances, right?

I think several posters above missed that the bad side is almost 0.080". I agree that you don't have to take the diff out right away, but keep an eye on it. Once the yoke has worn through the surface hardening it goes fast.

You may also want to invest in a dial indicator and magnetic base. The hobby versions are quite inexpensive and good enough to measure this.
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Old Jul 17, 2012 | 03:37 PM
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Originally Posted by zwede
Eeh, you do know that you're supposed to stack feeler gauges together to measure greater distances, right?

I think several posters above missed that the bad side is almost 0.080". I agree that you don't have to take the diff out right away, but keep an eye on it. Once the yoke has worn through the surface hardening it goes fast.

You may also want to invest in a dial indicator and magnetic base. The hobby versions are quite inexpensive and good enough to measure this.
Didn't know that

I had bought it when I was working on my motorcycle and never ended up taking out of the packaging.

I'll try to get a more accurate measurement and change the fluid.
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Old Jul 17, 2012 | 04:15 PM
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Originally Posted by zwede
0.078" is a bit more than I'd be comfortable with. Maybe not a reason by itself to pull the diff and rebuild, but if you're planning to refresh it anyway the play should be addressed. A fresh diff will be in the 0.005-0.015 range.


Mine were in the 0.125" range when I changed them. I drove it for several years like that with no major problem. If you have the diff out, change them. If not, do it next time the diff is out. And yes, keep an eye on them.
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Old Jul 17, 2012 | 07:30 PM
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Need more info about the diff in the car. I can see in the pic that the stub axle has been changed and the old axle chewed up about .100 of the housing. The new stub axle looks like a rebuilt unit from LoneStar so I am assuming it has a hardened tip on it. The question is where is the play coming from. Clutchpacks normally don't wear more than .050. You need to find out what is causing the play.
Mike
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Old Jul 18, 2012 | 01:51 PM
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Originally Posted by tracdogg2
Need more info about the diff in the car. I can see in the pic that the stub axle has been changed and the old axle chewed up about .100 of the housing. The new stub axle looks like a rebuilt unit from LoneStar so I am assuming it has a hardened tip on it. The question is where is the play coming from. Clutchpacks normally don't wear more than .050. You need to find out what is causing the play.
Mike
Forgot to mention that the photo is not of my differential just one I found on this forum.
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Old Jul 18, 2012 | 09:30 PM
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OK. That will make a difference.
Mike
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