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Old Jan 20, 2013 | 11:50 AM
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Default Headlights turned off

I just took a ride down to Houston. It was early when I left so I had my headlights on. The headlights went off about 20 minutes into my drive. They stayed off for about 10 minutes and came back on. The headlight doors remained open the whole time. The lights came back on and I had no problems the rest of my trip. I just replaced my headlight switch prior to my trip. Any ideas on the cause of this?
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Old Jan 22, 2013 | 03:01 PM
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Either a bad connection or an overly sensitive circuit breaker in the headlight switch. Where was the switch made?
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Old Jan 22, 2013 | 03:41 PM
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Originally Posted by Street Rat
...Any ideas on the cause of this?...
UFOs. They were curious about the C3.
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Old Jan 22, 2013 | 06:20 PM
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Originally Posted by MelWff
Either a bad connection or an overly sensitive circuit breaker in the headlight switch. Where was the switch made?
It was a Lectric Limited switch purchased from Eckler's. I'm not sure where it was made. Supposedly it has a heavier circuit breaker in it according to the description.

http://www.ecklerscorvette.com/corve...1978-1983.html
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Old Jan 22, 2013 | 08:00 PM
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At one time some bad switches were out there with faulty breakers in them, this may be your problem.

One thing to remember is it is possible to get a bad one from a good supplier too, and LL is a good supplier.

You can see the breaker in the picture below.



If you do need the switch I have plenty. http://willcoxcorvette.com/product_i...ducts_id=24359

Last edited by Willcox Corvette; Jan 22, 2013 at 08:04 PM.
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Old Jan 22, 2013 | 08:18 PM
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I AGREE WITH THE BREAKER IN THE SWITCH, this is a known problem with all early cars and pickups, yes you can replace it with more China junk but I think the best way for a permanant fix is to add a relay in the light circiut, the relay will take the amps draw instead of the light switch. This is a very good fix for the brighter headlight bulbs that draw more amps like hologen "now old" and zeon bulbs.
Problem fixed.
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Old Jan 23, 2013 | 08:20 AM
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Great input guys. Thanks.
If it does it again I'll put a relay in the circuit.
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Old Jan 23, 2013 | 09:38 AM
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TOM B1 - I sent you PM
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Old Jan 24, 2013 | 08:03 AM
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I'm taking TOM B1's advice and putting some relays into the headlight circuit. I found plenty of information on this modification on the internet. Thanks for pinpointing the problem guys.
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Old Jan 24, 2013 | 07:44 PM
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Before you start into all of that......

I had the same issue. My headlights would not work on very cold nights. Additionally they would go off all together with no explanation. I was really scratching my head going around testing all grounds for existence and good contact. Then after giving up and sweating cold weather driving for about a year, I ripped out my interior for a wiring over haul and discovered my dimmer switch plug was worn out and loose. New plug from another harness and the headlights never went off without me turning them off again.
Good luck.
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Old Jan 24, 2013 | 07:51 PM
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Originally Posted by brando1118
Before you start into all of that......

I had the same issue. My headlights would not work on very cold nights. Additionally they would go off all together with no explanation. I was really scratching my head going around testing all grounds for existence and good contact. Then after giving up and sweating cold weather driving for about a year, I ripped out my interior for a wiring over haul and discovered my dimmer switch plug was worn out and loose. New plug from another harness and the headlights never went off without me turning them off again.
Good luck.
I will check that prior to adding the relays. That would be an easy fix. Just another trip under the dash...again.
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Old Jan 24, 2013 | 09:59 PM
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Even with a relay in the headlight circuit, you still need a circuit breaker or fuse to protect the wiring. Using a fuse in the headlight circuit is NOT a good idea, so you still need a breaker.

Pete
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Old Jan 24, 2013 | 10:03 PM
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Originally Posted by PeteZO6
Even with a relay in the headlight circuit, you still need a circuit breaker or fuse to protect the wiring. Using a fuse in the headlight circuit is NOT a good idea, so you still need a breaker.

Pete
I'll be using short sections of fusible link wiring on the battery supply side of the relays.
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Old Jan 24, 2013 | 10:42 PM
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Originally Posted by Street Rat
I'll be using short sections of fusible link wiring on the battery supply side of the relays.
The problem with using a fusible link is that it's a one shot deal, when its burnt out you're in the dark. An automatic circuit breaker would be a better option.
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Old Jan 25, 2013 | 07:33 AM
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I like that idea better. Thanks.
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Old Jan 25, 2013 | 11:47 PM
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This thread has been interesting. I will say that I've not had any issues with the lamp switch breaker so I've never really seen a need to run a relay or fuse link. As I posted earlier, it is possible to get a bad switch from a good supplier and I think this may be the issue you have.

IMHO,

Willcox
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Old Jan 26, 2013 | 10:06 AM
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I have a saying...If it's weird, unusual, or never happened to anyone it's something of mine.
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Old Feb 5, 2013 | 08:06 PM
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I just finished the headlight relay modification. It works great. I'll be posting the process with pictures in a few days. Look for it.
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