Retro Roller Install: It's Really Happening
The parts list:
- Comp Cams K12-422-8 kit (as complete as they get)
- Comp Ultra Pro Magnum 1.52 rockers
- Summit Street/strip Harmonic Damper
- Replacement AutoZone Radiator (time to replace the replacement)
- MSD Distributor Cap/Rotor
- AC Spark plugs
- ARP fasteners (head, timing cover and valve covers)
- Going with my stock dizzy gear. Not modified.
- Comp CCA 4616 Steel-tip Fuel Pump rod for the cast-iron '-8' cam
- Fel-Pro Top-End Gasket set
- Mr Gasket Exhaust gaskets
- The heads were rebuilt by a local machine shop with the new k-kit parts, DART-spec guides and steel exhaust seats
- Cloyes 9-221 aluminum timing cover with integral cam button/plate. Mr. Gasket timing tab. REGRETTING THIS PURCHASE. I've wasted two (2) press-in timing cover crankshaft seals (warped). Wasted the one that came with my gasket set then bought two from Summit. Wasted the 2nd and then successfully pressed the other into the 1-piece Canton cover. Who would have thought pressing the timing cover seal in would be such a pain in the ***. Going with Canton and nylon button this build-up.
- Weiand Team G 9221 aluminum water pump. STILL TRYING TO DECIDE if I need this if I just clean up and paint the stock water pump to use with the stock style canton timing cover with the nylon button that came with the K-Kit. I guess I should have planned on wasting/not using some parts... can always use the exotic parts on the final build-up in 10 years.
- Water pump stud kit and spacer kit (for the Team G pump). If I don't use them this time, they go into the box for next time...
Tools:
- Comp Crank Gear/Damper Installer
- Cam Installer tool (Found I didn't really need this)
- Crank Gear Puller
- Damper Puller
- Valve spring compressor tool
The roller cam is in the block. Once the new crank gear and timing set is in, I'll ensure the Comp-spec push rods are correct and start the assembly.
I bought a set of 1 3/4" stainless headers for a future exhaust upgrade (a 'while I'm at it' purchase).
Once I have it all back together, will report on results.
Last edited by TedH; Mar 3, 2013 at 11:03 AM.

http://www.summitracing.com/parts/cca-4795/overview/
This so you can set TDC correctly on the new damper.

http://www.summitracing.com/parts/cca-4795/overview/
This so you can set TDC correctly on the new damper.
Can't I do this by watching #1 intake/exhaust rocker movement relative to the damper reaching TDC?
You do not need any "special" dist gears AND you can use the stock fuel pump rod.
This is one of the nice features about the cast cores. We are WD for Comp!
The rockers and the lifters (853's) are an excellent choice.
If you're going with the 5/16" pushrods I would prefer the .105" wall, or at least a minimum of .080". Comp has these. Do NOT use the 7809's, and you MAY need special length ones anyway. I would do a length check for sure! Don't go by the catalog recommendations on this dimension, it's rarely correct!!
(Add) I realize this is a relatively mild cam, but all the components I've mentioned would better serve you!
Thanks, Gary in N.Y.
P.S. I would not use the "986" springs, but the "987" instead. This a 370# rate as opposed to the 322# rate on the 986's! I would also definitely use the 1730 L/W steel retainers NOT any of the Chromemoly's (740's)!! This is important to get some "R's" from the unit and keep the lifters "planted"! This setup will take you to 7000+ if ever necessary! We dyno a bunch of these type builds!
Last edited by GOSFAST; Feb 10, 2013 at 10:38 PM. Reason: Add info
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You do not need any "special" dist gears AND you can use the stock fuel pump rod.
This is one of the nice features about the cast cores. We are WD for Comp!
The rockers and the lifters (853's) are an excellent choice.
If you're going with the 5/16" pushrods I would prefer the .105" wall, or at least a minimum of .080". Comp has these. Do NOT use the 7809's, and you MAY need special length ones anyway. I would do a length check for sure! Don't go by the catalog recommendations on this dimension, it's rarely correct!!
(Add) I realize this is a relatively mild cam, but all the components I've mentioned would better serve you!
Thanks, Gary in N.Y.
P.S. I would not use the "986" springs, but the "987" instead. This a 370# rate as opposed to the 322# rate on the 986's! I would also definitely use the 1730 L/W steel retainers NOT any of the Chromemoly's (740's)!! This is important to get some "R's" from the unit and keep the lifters "planted"! This setup will take you to 7000+ if ever necessary! We dyno a bunch of these type builds!
You do not need any "special" dist gears AND you can use the stock fuel pump rod.
This is one of the nice features about the cast cores. We are WD for Comp!
The rockers and the lifters (853's) are an excellent choice.
If you're going with the 5/16" pushrods I would prefer the .105" wall, or at least a minimum of .080". Comp has these. Do NOT use the 7809's, and you MAY need special length ones anyway. I would do a length check for sure! Don't go by the catalog recommendations on this dimension, it's rarely correct!!
(Add) I realize this is a relatively mild cam, but all the components I've mentioned would better serve you!
Thanks, Gary in N.Y.
P.S. I would not use the "986" springs, but the "987" instead. This a 370# rate as opposed to the 322# rate on the 986's! I would also definitely use the 1730 L/W steel retainers NOT any of the Chromemoly's (740's)!! This is important to get some "R's" from the unit and keep the lifters "planted"! This setup will take you to 7000+ if ever necessary! We dyno a bunch of these type builds!
This is really confusing as Comp says install the composite gear to live with the '-8' cam gear.
Do you have technical materials that support this recommendation?
That bronzed-tipped fuel pump pushrod (4607, L/W tube & bronzed-tipped) is for steel blank cams (-9's) ONLY, it will not last on your cast core! It'll take the cam out.
You do have another option here (for the pump rod) with that cast core, and that is to use the Comp #4616, it is a lightweight piece with a steel insert. This we recommend. That should tell you a little about "compatibility". They want the steel insert against the cast cam on the pump lobe.
Comp makes the cam you have, the -8's, work with the factory pieces, they have the -9's (steel-core/conventional dist gear) that requires a 100% "bronze" dist gear, then they have the -9's with a dist gear "upgrade", this the "Everwear" dist gear "hobbed" on the rear with the steel cams. We don't feel this is a necessary option, at least for us. We use mostly the cast cores on the "retro-hyd-roller" platform. Every unit built here has the stock G.M. pieces included.
Good luck, I also don't own a "piston-stop", unnecessary in our position!
I believe the "composite" gear MAY be OK, but I have never used (installed) one. I also do not care for that "Everwear" upgrade option, but have used these! I have never lost a single bronze gear on any steel blank core. The Chev dist hsg's get modified for "direct-oiling " at the gear-mesh points. (This should be done regardless of your choice of components)
Thanks, Gary in N.Y.
P.S. Go back to my original post, we have numerous 100% "stock-appearing" retro-hyd builds in service for around 15 years now. Not one single complaint/issue. We do stock/sell those "composite" dist gears but haven't used a single one here!
When I first did it, I did it with out the checker springs, it was still in the middle third 500 miles later as it will leave a mark on the valve stem after you've ran it, but when you spend money, time and labor and you don't want it to wear out the valve guides or worse, which I couldn't confirm or deny if being in the middle 3rd would cause damage or not, some say it's fine others are super **** about it say that it must be dead center. I'm sure that someone with more experience will chime in, it only cost about 40 dollars more and 2 hours more time give or take, it couldn't hurt. When I was researching on how it was done I seen it done with and with out. from what I read, the wear or damage gets more pronounced with roller tip rockers as the contact area is a lot smaller or higher than stock ratio's on the rockers because of the leverage and angle. It apparently isn't as much of an issue with the stock rockers as the tip of the rocker has more surface area to contact to the valve tip with.
That bronzed-tipped fuel pump pushrod (4607, L/W tube & bronzed-tipped) is for steel blank cams (-9's) ONLY, it will not last on your cast core! It'll take the cam out.
You do have another option here (for the pump rod) with that cast core, and that is to use the Comp #4616, it is a lightweight piece with a steel insert. This we recommend. That should tell you a little about "compatibility". They want the steel insert against the cast cam on the pump lobe.
Comp makes the cam you have, the -8's, work with the factory pieces, they have the -9's (steel-core/conventional dist gear) that requires a 100% "bronze" dist gear, then they have the -9's with a dist gear "upgrade", this the "Everwear" dist gear "hobbed" on the rear with the steel cams. We don't feel this is a necessary option, at least for us. We use mostly the cast cores on the "retro-hyd-roller" platform. Every unit built here has the stock G.M. pieces included.
Good luck, I also don't own a "piston-stop", unnecessary in our position!
I believe the "composite" gear MAY be OK, but I have never used (installed) one. I also do not care for that "Everwear" upgrade option, but have used these! I have never lost a single bronze gear on any steel blank core. The Chev dist hsg's get modified for "direct-oiling " at the gear-mesh points. (This should be done regardless of your choice of components)
Thanks, Gary in N.Y.
P.S. Go back to my original post, we have numerous 100% "stock-appearing" retro-hyd builds in service for around 15 years now. Not one single complaint/issue. We do stock/sell those "composite" dist gears but haven't used a single one here!
That bronzed-tipped fuel pump pushrod (4607, L/W tube & bronzed-tipped) is for steel blank cams (-9's) ONLY, it will not last on your cast core! It'll take the cam out.
You do have another option here (for the pump rod) with that cast core, and that is to use the Comp #4616, it is a lightweight piece with a steel insert. This we recommend. That should tell you a little about "compatibility". They want the steel insert against the cast cam on the pump lobe.
Comp makes the cam you have, the -8's, work with the factory pieces, they have the -9's (steel-core/conventional dist gear) that requires a 100% "bronze" dist gear, then they have the -9's with a dist gear "upgrade", this the "Everwear" dist gear "hobbed" on the rear with the steel cams. We don't feel this is a necessary option, at least for us. We use mostly the cast cores on the "retro-hyd-roller" platform. Every unit built here has the stock G.M. pieces included.
Good luck, I also don't own a "piston-stop", unnecessary in our position!
I believe the "composite" gear MAY be OK, but I have never used (installed) one. I also do not care for that "Everwear" upgrade option, but have used these! I have never lost a single bronze gear on any steel blank core. The Chev dist hsg's get modified for "direct-oiling " at the gear-mesh points. (This should be done regardless of your choice of components)
Thanks, Gary in N.Y.
P.S. Go back to my original post, we have numerous 100% "stock-appearing" retro-hyd builds in service for around 15 years now. Not one single complaint/issue. We do stock/sell those "composite" dist gears but haven't used a single one here!
What do you mean "the Chev dist high speed gears get modified for "direct-oiling " at the gear-mesh points"? I have no direct-oiling modification planned.
Have a question about the nylon cam button. I have pressed it into the cam gear from the back of the gear. I plan to use my OEM timing cover. Do I use the cam button in the gear as-is or do I have to clearance it? If so, how?
What about setup of the crank gear once I press it on? Do I have to set the crank gear clearance? If so, what clearance for stock SBC crank gear?
Last edited by TedH; Feb 12, 2013 at 06:55 AM.
What about a dial indicator to measure cam end play? Are you using a cam button? Is your timing chain cover reinforced for a button?
Last edited by SpartyGW; Feb 12, 2013 at 07:39 AM.
Have a question about the nylon cam button. I have pressed it into the cam gear from the back of the gear. I plan to use my OEM timing cover. Do I use the cam button in the gear as-is or do I have to clearance it? If so, how?
What about setup of the crank gear once I press it on? Do I have to set the crank gear clearance? If so, what clearance for stock SBC crank gear?
I don't use the "nylon" pieces, find it easier with the roller buttons and some shim-stock. Have always done it this way on these.
I run these stock appearing deals without any cover "reinforcement", G.M.'s cover's are fairly rigid. Have had no issue so far with this setup.
Don't understand the last part of your question about the crank gear, this gets pressed on the crank till it stops?? If you're asking about the timing gear alignment, yes, we "fix" that also if needed, usually working with the cam gear up top.
Thanks, Gary in N.Y.
P.S. Heres a shot of the dist mod, in order to "locate" the mesh point you must place the dist in as it will be installed then mark the hsg. Take a small there-cornered file and put a notch as pictured. Doesn't need to be that deep, maybe .030", just enough to "spray" down on the gears! (The dist in the photo has "O" ring grooves, G.M.'s stock dist's won't have these)
Last edited by GOSFAST; Feb 12, 2013 at 09:15 AM. Reason: Add dist info
I don't use the "nylon" pieces, find it easier with the roller buttons and some shim-stock. Have always done it this way on these.
I run these stock appearing deals without any cover "reinforcement", G.M.'s cover's are fairly rigid. Have had no issue so far with this setup.
Don't understand the last part of your question about the crank gear, this gets pressed on the crank till it stops?? If you're asking about the timing gear alignment, yes, we "fix" that also if needed, usually working with the cam gear up top.
Thanks, Gary in N.Y.
P.S. Heres a shot of the dist mod, in order to "locate" the mesh point you must place the dist in as it will be installed then mark the hsg. Take a small there-cornered file and put a notch as pictured. Doesn't need to be that deep, maybe .030", just enough to "spray" down on the gears! (The dist in the photo has "O" ring grooves, G.M.'s stock dist's won't have these)

- cutting the distributor gear to oil the cam gear is beyond me
- I don't know how to use a dial indicator to set cam end play... is there an easier way?















