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1971 stripped door handle hole

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Old May 12, 2013 | 02:57 PM
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From: Graham NC
Default 1971 stripped door handle hole

Hello, I got a stripped hole where the door handle screw goes in, any suggestions for repair are appreciated. Thanks!
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Old May 12, 2013 | 03:13 PM
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Hi jb,
I think this is pretty common.
Have you considered using a 1 size larger screw?
A self-tapping screw will work.
Regards,
Alan


Last edited by Alan 71; May 12, 2013 at 03:18 PM.
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Old May 12, 2013 | 03:42 PM
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Originally Posted by Alan 71
Hi jb,
I think this is pretty common.
Have you considered using a 1 size larger screw?
A self-tapping screw will work.
Regards,
Alan

Thanks, I think it's 3/16 so I should go up to 1/4? How long is that screw supposed to be? The current one is probably only 1/3 inch. Would loctite blue help out?
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Old May 12, 2013 | 03:47 PM
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Originally Posted by jbakyy
Thanks, I think it's 3/16 so I should go up to 1/4? How long is that screw supposed to be? The current one is probably only 1/3 inch. Would loctite blue help out?

Maybe I am saying it wrong, I guess it door lever. You pull it towards you to open the door.
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Old May 12, 2013 | 04:23 PM
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Heli-coil? Maybe a longer bolt and a nut on the back?
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Old May 12, 2013 | 04:23 PM
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Hi JB,
Ah Yes! You were saying" handle" and I was thinking "pull".
That's a different screw and a different problem.
I'm not sure if that hole is 'blind' or not.
If it isn't blind you may find a screw that's just a fraction longer than what you have may be able to catch a few threads at the bottom of the hole.
If not the hole will need to be tapped for a larger diameter screw.
Sorry!
Regards,
Alan
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Old May 12, 2013 | 06:08 PM
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Most of the the load on that handle is sideways and the screw just mainly holds it in.

If I didn't have heli-coils, I'd be temped to try some permatex thread repair on it before I went any farther.

I've used it for various things over the years with pretty good results.
You coat the screw with some release and fill the hole with the epoxy, let everything harden and thread the screw back out.

HIH
Mooser

Permatex 81668 Stripped Thread Repair Kit

Last edited by Mooser; May 12, 2013 at 06:08 PM. Reason: Added part number
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Old May 12, 2013 | 08:42 PM
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Originally Posted by Mooser
Most of the the load on that handle is sideways and the screw just mainly holds it in.

If I didn't have heli-coils, I'd be temped to try some permatex thread repair on it before I went any farther.

I've used it for various things over the years with pretty good results.
You coat the screw with some release and fill the hole with the epoxy, let everything harden and thread the screw back out.

HIH
Mooser

Permatex 81668 Stripped Thread Repair Kit
Huh, interesting option, I think I may try that. Thank you
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Old May 12, 2013 | 08:54 PM
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I wouldn't install seatbelts with it but it might work in your situation
Worst comes to worst, your right where you are now

Mooser
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Old May 12, 2013 | 09:55 PM
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From: Graham NC
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Originally Posted by Mooser
I wouldn't install seatbelts with it but it might work in your situation
Worst comes to worst, your right where you are now

Mooser
Thanks, Ill experiment with it.
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Old May 13, 2013 | 09:46 AM
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Originally Posted by Mooser
I wouldn't install seatbelts with it but it might work in your situation
Worst comes to worst, your right where you are now

Mooser
is it difficult to remove door panel? probably make it a lot easier to work
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Old May 13, 2013 | 10:34 AM
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Originally Posted by jbakyy
is it difficult to remove door panel? probably make it a lot easier to work
Bit of a PIA but fairly easy.

Two screws on the door pull

U-shaped clip holding the lock **** in place (if manual windows, same clip there)

Clip with a screw wraps around to the door edge. The clip actually fits into a couter-sink so after you pull the screw out, hold the clip away from the door or it might scratch it as you pull the door skin.

It's clipped over the top by the window and the plastic "velcro" fasteners mainly near the mid-bottom.

pop the bottom away from the door and lift it upwards to un-hook the top edge.

If you say it fast it sounds easy. Getting the clips off the door lock **** is probably the hardest part. I use basically a crochet hook to reach in and hook the clip and then pull it out. But I've had door skins off of more GM vehicles than I care to remember now

While it's off it's a good time to lube the window tracks/regulator and lock rods etc.

Mooser
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Old May 13, 2013 | 12:46 PM
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From: Graham NC
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Originally Posted by Mooser
Bit of a PIA but fairly easy.

Two screws on the door pull

U-shaped clip holding the lock **** in place (if manual windows, same clip there)

Clip with a screw wraps around to the door edge. The clip actually fits into a couter-sink so after you pull the screw out, hold the clip away from the door or it might scratch it as you pull the door skin.

It's clipped over the top by the window and the plastic "velcro" fasteners mainly near the mid-bottom.

pop the bottom away from the door and lift it upwards to un-hook the top edge.

If you say it fast it sounds easy. Getting the clips off the door lock **** is probably the hardest part. I use basically a crochet hook to reach in and hook the clip and then pull it out. But I've had door skins off of more GM vehicles than I care to remember now

While it's off it's a good time to lube the window tracks/regulator and lock rods etc.

Mooser
thank you
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