C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
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Old Sep 15, 2013 | 10:29 AM
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Whats a good epoxy to fill the holes in the dash that secure the instrument cluster bezel ? holes are all wallered out.
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Old Sep 15, 2013 | 11:12 AM
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I think I would try to use some of these.

https://encrypted-tbn2.gstatic.com/i...59QjXQrnbemRfw
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Old Sep 15, 2013 | 11:18 AM
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If your going to use epoxy, mix it a little shy on the hardener so it's less brittle, otherwise it'll just split when you put a screw in. If I use expoxy, I personally like Devcon

I'd probably mix up a little short strand glass and fill the hole and re-drill, but you could use one of those clips REELAV8R showed but flatten it out and epoxy that to the back side so it doesn't show.
M
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Old Sep 15, 2013 | 12:34 PM
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I had to do that recently. To keep it neat I got some syringes at the drug store that I think are used for pets and injected the epoxy into the holes. Obviously they didn't have the fine tipped needle attached.
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Old Sep 15, 2013 | 01:11 PM
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JB Weld is an epoxy more than appropriate for that.
It would then be advantageous to drill a smaller pilot hole no matter what you use.
You must mix epoxies as directed, they are not like polys where you can adjust the mix.
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Old Sep 15, 2013 | 01:36 PM
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Originally Posted by noonie
JB Weld is an epoxy more than appropriate for that.
It would then be advantageous to drill a smaller pilot hole no matter what you use.
You must mix epoxies as directed, they are not like polys where you can adjust the mix.
I retract my suggestion on under-mixing the epoxy, your are correct, most will not allow much of a change. (The devcon 24hr stuff I've been using does seem slightly more forgiving)
M
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Old Sep 15, 2013 | 01:53 PM
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I was thinking jb with a syringe. Didnt occurto me of using a nut but I guess I could use a flat tinnerman nut and epoxy it to the panels. The bezel would hide them.
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Old Sep 15, 2013 | 05:09 PM
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Originally Posted by billkat
I was thinking jb with a syringe. Didnt occurto me of using a nut but I guess I could use a flat tinnerman nut and epoxy it to the panels. The bezel would hide them.
that's if you're lucky enough to have everything line up the same way. I know everytime I take things apart they go back a little differently
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Old Sep 15, 2013 | 06:59 PM
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Default Oversized screw holes

Originally Posted by ignatz
that's if you're lucky enough to have everything line up the same way. I know everytime I take things apart they go back a little differently
I glue a small piece of sheet metal or aluminum behind the hole and then drill it to accept the screw. It is studier than plastic.
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Old Sep 15, 2013 | 07:34 PM
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JB Weld stick-type (putty) epoxy is the better stuff for this kind of fix. The mixture begins in a clay-like state, but quickly hardens to a firm solid in about 5 minutes. Full cure is 24 hours; and that is the wait time before trying to drill a new hole.

Also, the cured JB Weld is not 'brittle' and will drill and/or tap quite well. The fastener used in such a repair should NOT be subjected to much torque (lightly hand tighten/snug the joint).
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