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removing exhaust heat riser valve

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Old Jan 22, 2014 | 02:10 PM
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Default removing exhaust heat riser valve

I've read a bunch of old posts about what this is, how it works, and whether or not it is needed. I've decided it's not for So.Cal, and mine is pretty rusty and not so smooth in opening/closing. So I'm thinking of removing it.

Here's my questions:
1) do I really need to buy a pricy ($30-50) spacer to put in it's place?
2) can't I just bolt up the passenger side the same as the driver's side?
There seems to be enough slop in my tired old exhaust pipes (engine is currently out) that would make up for the 1" lost by removing the heat riser.
Or would removing it tweak the angle of manifold/donut meeting up with exhaust pipe that would not get a good seal?

'nuther options is gutting the riser and plugging the axle holes, but I like K.I.S.S.

Thanks,
John.
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Old Jan 22, 2014 | 02:43 PM
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The spring always rusts and breaks. We use to take them off and knock or cut the pin out to remove the flap. Then weld the holes on both side.
They were designed to help the car warm up faster.
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Old Jan 22, 2014 | 02:50 PM
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Default spacer

Originally Posted by johnnybrewmeister
I've read a bunch of old posts about what this is, how it works, and whether or not it is needed. I've decided it's not for So.Cal, and mine is pretty rusty and not so smooth in opening/closing. So I'm thinking of removing it.

Here's my questions:
1) do I really need to buy a pricy ($30-50) spacer to put in it's place?
2) can't I just bolt up the passenger side the same as the driver's side?
There seems to be enough slop in my tired old exhaust pipes (engine is currently out) that would make up for the 1" lost by removing the heat riser.
Or would removing it tweak the angle of manifold/donut meeting up with exhaust pipe that would not get a good seal?

'nuther options is gutting the riser and plugging the axle holes, but I like K.I.S.S.

Thanks,
John.
I've run a '65 396 and /66 with 454 with out the valve and without any problems. Used a spacer though.
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Old Jan 22, 2014 | 03:38 PM
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John, as been suggested, you can save the cost of a spacer by removing the flapper valve from the inside of the unit. Plug pivot holes and you are good to go.

Ralph
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Old Jan 22, 2014 | 04:37 PM
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Gut it and plug holes with muffler cement. A $5.00 solution. I would not omit it and start bending the exhaust pipe to "fit".
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Old Jan 22, 2014 | 05:07 PM
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Drilling and tapping the holes for plugs is another option if you don't have access to a welder. You need a spacer.
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Old Jan 22, 2014 | 09:04 PM
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Originally Posted by Mick71
Drilling and tapping the holes for plugs is another option if you don't have access to a welder. You need a spacer.
Have u ever welded cast iron Mick? Good luck!
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Old Jan 22, 2014 | 09:09 PM
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Aha, good to know, thanks everybody.
I don't weld, but was thinking I could try to find a local shop.
I don't have a tap set, so even that option was looking costly to buy the tools.
I hadn't even thought about muffler cement; I'll do some googling...
Favorite brand? I guess I'll also go down the path of a local weld shop.
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Old Jan 22, 2014 | 09:11 PM
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dont try and run without the spacer, pulling the pipe up by the bolts will stress the ex. manifold outlet and it will crack!.... i know. i have mine installed but its gutted and a muffler shop welded the holes up for me...$10
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Old Jan 22, 2014 | 09:26 PM
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Drop the right-side exhaust pipe and use your Dremel to cut the flapper rivets off the shaft. Everything outside remains the same.
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Old Jan 22, 2014 | 11:16 PM
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Originally Posted by cardo0
Have u ever welded cast iron Mick? Good luck!
No welder here. Just read it in another post.^
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Old Jan 22, 2014 | 11:28 PM
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Dunno about Corvette ramshorn manifolds but many Chevy manifolds used with the riser are not machined to accept an exhaust donut, so can't be sealed as well. Another issue besides the stressing of the pipe/manifold...

The flapper can be removed from the assembly with the shaft left intact (done that) or the flapper and shaft can be removed and the appropriate sized hammer-in plugs (like small freeze plugs) or dowel pins can be pressed or hammered in (done that too). These may require a correctly sized drilled hole, but easier than welding or tapping for some.

Good luck
Tom
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Old Jan 23, 2014 | 01:45 AM
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Originally Posted by Mick71
No welder here. Just read it in another post.^

Welding cast iron requires heating to 400*F and using either special nickel rod for stick welding or cast iron filler rod with plenty of flux using Oxy/Acetylene (gas).

cardo0
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Old Jan 23, 2014 | 04:28 AM
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Right on,7T1Vette
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Old Jan 23, 2014 | 10:41 PM
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Originally Posted by chevygod

The flapper can be removed from the assembly with the shaft left intact (done that) or the flapper and shaft can be removed and the appropriate sized hammer-in plugs (like small freeze plugs) or dowel pins can be pressed or hammered in (done that too). These may require a correctly sized drilled hole, but easier than welding or tapping for some.

Good luck
Tom
Interesting, Tom and 7T1vette both mention leaving the shaft intact. Clearly this would be better than what I have now, but what about the shaft itself impacting airflow. Is zero obstruction of air-flow worth it to take the shaft out? More work to plug/weld/putty the holes (bummer), but better airflow with less turbulence (bonus). It would be good to do this only once...just over-thinking my options.
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Old Jan 24, 2014 | 10:55 AM
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Originally Posted by johnnybrewmeister
Interesting, Tom and 7T1vette both mention leaving the shaft intact. Clearly this would be better than what I have now, but what about the shaft itself impacting airflow. Is zero obstruction of air-flow worth it to take the shaft out? More work to plug/weld/putty the holes (bummer), but better airflow with less turbulence (bonus). It would be good to do this only once...just over-thinking my options.
If you are worried about airflow restriction from the shaft, buy the blank spacer for $29.00. That's what I did. What every you do, buy new gaskets.
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Old Jan 24, 2014 | 04:00 PM
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Every 'stock' C3 ever built has a heat riser valve [and shaft] in it which presents some blockage to exhaust flow. If you need to improve exhaust flow, install larger headers WITHOUT the heat riser in it. Otherwise, the stock stuff was designed to provide adequate exhaust flow under all NORMAL operating conditions...even wide-open-throttle.
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Old Jan 24, 2014 | 05:16 PM
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Or you could just give the shaft end a few squirts of WD40 when it's cold and loosen it up so that it works nicely. Then close the hood and just drive it.
Seriously, if you have a cast iron manifold and a "divorced" choke, (with the bimetal spring bolted to the manifold), I wouldn't do more than that. Because otherwise it will take about forever for the choke to come off after a cold start.
If you have an aluminum manifold, you could probably get away with removing the heat riser. Or if your car has an electric choke.
Remember what Boss Kettering said, "Parts left out cost nothing and pose no service problems."
If Chevrolet thought it was necessary to have some sort of manifold heat, I'd leave it be.
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Old Jan 24, 2014 | 05:49 PM
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exhaust heat is not necessary , it was used to make it easier for the average person to drive off in a cold car .
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Old Jan 24, 2014 | 07:00 PM
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I've seen/owned a lot of old cars with heat riser valves. Nearly all of them have had the riser valve stick at some time or other. I have never been successful at lubricating a stuck valve to free it for more than a few days. Once they get corroded enough to stick, they appear to be "doomed". I think the valve would have to be removed completely, cleaned and the shaft polished, to have any shot at it being viable for very long. If GM really wanted these things to last very long, the shaft should have been made of stainless and the manifold should have had stainless bushings for the shaft.

But then, GM designed the car for about a 5-10 year [first] life span.
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