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Muffler Replacement

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Old Feb 16, 2014 | 06:28 PM
  #1  
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Default Muffler Replacement

Have gotten a lot of useful info on here so I decided to join.

I just installed a new exhaust system (OEM style, modern cat) on my '78 Pace Car and am concerned with the sound made by the replacement mufflers that came with the kit. At idle they sound good, but right around 1000 rpm they drone so bad that they almost resemble the mufflers that you see on Civics and Subarus.

Is this typical or did I get a bad pair of mufflers?
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Old Feb 16, 2014 | 07:24 PM
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Welcome aboard.

Ok, so at idle it sounds good, but drones at 1000 rpm? Is this a typo, or is your idle significantly lower than 1000rpm?

Typically most of us would experience drone at some sort of cruising speed/rpm on the highway, like lets say 3k.

I have magnaflows for the time being [about to swap in a set of side pipes]. In general they are fairly quiet, but with the windows up and a consistent cruise speed, I do experience some minor droning.

Any chance of posting a video of what you are experiencing?
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Old Feb 16, 2014 | 07:45 PM
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Idle is around 700 or so after the engine has warmed up. Above 1500 or so and at crusing speed this is not an issue. Didn't have this with the factory mufflers and these are supposed to be stock.

I will work on posting a video in the next day or so.......pictures are worth a thousand words.
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Old Feb 16, 2014 | 08:03 PM
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I went with manga flow just to avoid that problem and I am very satisfied . Mellow tone down low then they come alive at high rpm.
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Old Feb 17, 2014 | 12:25 AM
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Are you running an auto or a manual? 1000 rpm is well below the stall speed of any automatic transmission that would go behind a 350. If you're running a manual and driving around at 1000 RPM... downshift. :O

Is it that as the engine passes 1000 RPM it briefly makes a lot of ruckus, or are you really cruising at 1000RPM?
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Old Feb 17, 2014 | 08:03 AM
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Manual Transmission. When driving in the neighborhood I get this(speed limit 20). I keep it in 1st
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Old Feb 17, 2014 | 08:31 AM
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If you verify that you don't have any metal-to-metal contact with any exhaust system components to the frame of the vehicle (except, of course, the connection between engine and downpipe at the exhaust manifolds), then any such noise would be a resonance set up by the sound energy in that exhaust. If the noise is actually eminating from the exhaust components, modifying the system might change the frequency or reduce the noise level. If you have dual exhaust system, perhaps installing an "H" pipe connection between the L and R pipes would be beneficial.

First, make sure that there are rubber isolators at all frame-to-exhaust mounting points on the car. Then, consider simple modifications that might change resonance characteristics. As a last resort, you may have to go to a different muffler to resolve the problem.
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Old Feb 17, 2014 | 09:23 AM
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Thanks.

Single pipe system here. I'll look at the mounting points first. The only place this could be happening is the support just forward of the transmission cross member. At that point the pipe is firmly clamped against the support with no rubber or insulator between the two.

If that doesn't work, I'll search for new, better sounding mufflers.
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Old Feb 17, 2014 | 08:09 PM
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Originally Posted by Pat McGriff
Manual Transmission. When driving in the neighborhood I get this(speed limit 20). I keep it in 1st
I can't help but think your motor is a little mad at you if you're holding it at 1000 RPM in gear with a stick, although I don't think you'd be doing 20mph in first. I try to keep my RPM above 1500 when the clutch is engaged.
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Old Feb 17, 2014 | 08:18 PM
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I installed flowmaster delta 40's and the drone at 2K rpm's is annoying. Going to add a x pipe and see if that helps.
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Old Feb 17, 2014 | 10:27 PM
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You likely have the replacement hideaway style mufflers. I also have a set of these on one of my cars and they certainly drone when I'm come up out of first gear into second. Bothered me at first, then I got used to it and overall I like them. The mufflers I have came from Corvette Central. I doubt it is an issue with any clamping points, unless the rubber in the muffler hangers is truly shot.
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Old Feb 17, 2014 | 10:42 PM
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That solid mount to the frame may be the key to your problem. See if you can work some rubber isolators in there somehow.

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Old Feb 19, 2014 | 08:24 AM
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Thanks all for the good advice.

It appears there were 3 issues upon closer inspection;

1. When the parking brake was disengaged, it gave the brake cable just enought slack to rub the tail pipe. A small dent in the top of the pipe took care of that. (when i fit the exhaust, the brake was engaged and the cable was tight)

2. Added insulators at the solid frame mount and under the pipe where it crosses thru the transmission crossmember

3. And finally, the rear Y pipe had a few holes in it where the 2 pipes were welded together. I will be taking to local shop to get these holes welded shut.......brand new parts and they are junk. Incredible that the vendor let this leave the shop this way.
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Old Feb 19, 2014 | 12:37 PM
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Originally Posted by 7T1vette
If you verify that you don't have any metal-to-metal contact with any exhaust system components to the frame of the vehicle, then any such noise would be a resonance set up by the sound energy in that exhaust. If the noise is actually eminating from the exhaust components, modifying the system might change the frequency or reduce the noise level. If you have dual exhaust system, perhaps installing an "H" pipe connection between the L and R pipes would be beneficial.
First, make sure that there are rubber isolators at all frame-to-exhaust mounting points on the car.
His system doesn't sound like a true dual since he replaced the cat with a higher flow one, so the H pipe idea would have little to no effect, but I do agree with the metal to metal contact and the rubber isolators too. Another idea would be to try the kevlar-nomex exhaust wraps on the exposed pipes to help eliminate harmonic vibes.
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