140 AMP Alternator, Plug and play?
Corvette Alternator, 140 Amp, Chrome, 1969-1982
1978 CHEVROLET CORVETTE STANDARD
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1969-82 (C3) Chrome 140 Amp Alternator
Part #: 41384 Price:
Fitment:
1969 thru 1982
See applications below for exact details.
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1978 CORVETTE STANDARD
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'1978 CORVETTE STANDARD'
Just make sure your grounds are good and clean. Normal Corvette stuff.
Just make sure your grounds are good and clean. Normal Corvette stuff.
The tables indicate you need a minimum of 8 gage to safely carry the full output of a 140 amp alternator. Suggest you do some research on the web to satisfy yourself what your stock wiring will safely carry (I changed mine to 8 gage).
Hope that helps!
Last edited by jb78L-82; Mar 18, 2014 at 05:03 PM.

My advice is if you're running electric this and that, spend the few extra buck to retro fit the newer style alternators! CS130 or newer.
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My advice is if you're running electric this and that, spend the few extra buck to retro fit the newer style alternators! CS130 or newer.
http://www.ebay.com/itm/Powermaster-140-Harness-Adapter-10SI-to-CS130-/261417353557?pt=Motors_Car_Truck_Parts_Accessories&hash=item3cddb04155&vxp=mtr
You can get away with leaving the stock wiring as long as you don't run any other high current accessories off it and you also don't do something silly like boost a dead battery and then go for a drive to charge it. The alternator would be cranking out it's 140A into the stock wiring designed for a 63A alternator which isn't likely to end well.
You can get away with leaving the stock wiring as long as you don't run any other high current accessories off it and you also don't do something silly like boost a dead battery and then go for a drive to charge it. The alternator would be cranking out it's 140A into the stock wiring designed for a 63A alternator which isn't likely to end well.





You will not have any issues running stock like electrical accessories with a higher amp alternators. If you do run high amperage draw accessories like my 100 watt hella Euro high beams, run the high amperage wires directly off the alternator, NOT the battery, like I do with a relay for the high beams only. The power draw will go directly from the alternator to the accessory without going through the stock wiring.
Do yourself a favor and go with the CS-144 alternator which is rated at 140 amps as a factory alternator and NOT up rated to that amperage. The CS-144 is plug and play (use the wiring adapter mentioned above) and it fits perfectly in the stock location. It is a much better alternator than the 10/12SI and even the CS-130. If you are upgrading alternators, skip the CS130 which is better than the 10/12SI but not better than the CS-144.
Lastly, a dead battery will NOT cause the CS-144 or other high amp alternators to fry the stock wiring BUT it will charge a dead recently revived battery (for a start) quicker than a stock alternator. A dead//weak battery will signal the alternator to charge at a greater rate than a fresh battery but it is NOT anywhere near the 140 amp rating of the CS-144. How do I know that? 25 years of having the battery die on occassion for failing to disconnect the negative terminal after a long period of inactivity and getting the car started and having the 100 amp 12SI and CS-144 charge the battery-zero issues.
I did not buy mine here but an example:
http://www.ebay.com/itm/150-Amp-High...-/250329603285
Hope that helps!
Last edited by jb78L-82; Mar 19, 2014 at 09:44 AM.
. Many Corvettes have gone up in smoke...quickly...with such "issues".You can do whatever you want with your car. But having an alternator with twice the [SAFE] capacity of 40 year-old wiring is not my idea of a "good idea".
. Many Corvettes have gone up in smoke...quickly...with such "issues".You can do whatever you want with your car. But having an alternator with twice the [SAFE] capacity of 40 year-old wiring is not my idea of a "good idea".
Other things to consider:
1. All cars including the C3''s have fusible links designed to melt/blow under excessive load and/or shorts in the system.
2. Wire in a 80 amp fuse into the wire from the Alternator if you are concerned about excess amperage. With a stock electrical load, it will not blow-dead battery or not.
3. I recently had to jump my car before my engine rebuild began with my Costco battery from 1998 and once the car started, I do and did check the battery wire from the alternator, and it was barely warm. You might get 25-30 amps from a stock alternator on a weak/dead battery and MAYBE 45-50 amps from a high amp alternator. There is a reason for this reduced rate. If you charged a dead battery at 140-150 amps in the car, the battery could explode and/or boil over in the car.
Lastly, I would be willing to bet that 90% of vette fires have nothing to do with high amp alternators melting the stock wiring.
Everyone needs to do what they are comfortable with but they also need to know what the real risks are of doing certain things.
PS-now that my engine will be out of the car I will probably wire in a heavier/new alternator wire since it is real easy now with the engine out as well as everything else off the car!
Last edited by jb78L-82; Mar 19, 2014 at 12:34 PM.
FYI, you can run 200A through 10awg 90*C wire in free air for a long time without melting the insulation. Playing with the current source at work I had to go to about 500A before the wire actually started heating up quickly. Any weak spots in the connections will burn-up quickly before the insulation is damaged. Bad connections are where your car fire will start.













