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Low volts at starter

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Old Nov 8, 2014 | 06:05 AM
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Default Low volts at starter

Hi all,
Have a 68 manual that has an intermittent starting problem.

Have discovered that when it won't start have low voltage on the starter.
Not heat related, just an intermittent electrical problem that only seems to occur when am not at home.


Checked all the grounds and cleaned them up.
Been working my way back down the purple wire and reached the fire wall.

Before I start heading inside the cab was wondering if anyone has pointers as to likely culprits?

From the wiring diagram looks like, either the connector through the firewall or key barrel.

Appreciate any thoughts
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Old Nov 8, 2014 | 08:21 AM
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Low voltage on the big cable at the starter?
Thats going to be a bad battery cable connection, corrosion in the lug, that sort of thing.
Remember, the voltage is sourced from the battery, follow it out from there. If your good at the battery terminal, then go to the battery cable connector at the battery, then to the starter and so on.
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Old Nov 8, 2014 | 05:28 PM
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Originally Posted by SIXFOOTER
Low voltage on the big cable at the starter?
Thats going to be a bad battery cable connection, corrosion in the lug, that sort of thing.
Remember, the voltage is sourced from the battery, follow it out from there. If your good at the battery terminal, then go to the battery cable connector at the battery, then to the starter and so on.
Cheers, checked all them.
The voltage on the big lug is ok, checked all the obvious battery connections etc. have pulled, cleaned all the terminals and grounds.

The low volts is on the s-terminal, the purple wire starter signal wire.

The starter fires up just fine when I jump the s terminal directly to the big lug giving it full 12 volts. So my issue is definitely on the starter signal wire. I know it will be a bad connection and from the look of it, it is inside the cab. Really don't want to attack the dash again, am a bit over pulling it apart, which is why I though I would ask if any knows of a likely culprit.
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Old Nov 8, 2014 | 05:37 PM
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I bet you have a ignition interlock switch is bad or wiring/plug/interconnect is bad or out of adjustment on the linkage.....it's there so you can't move the car with the trans in gear.....

ME, I"d just find the purple wires and get rid of that .gov regulation and use common sense.....

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Old Nov 8, 2014 | 07:25 PM
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Gene is probably right. It is located in the shifter mechanism and catches a lot of trash over 33 years
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Old Nov 8, 2014 | 07:57 PM
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On my 73 manual, the shifter switch located on the tranny linkage under the car only drives the back up lights and nothing else.

The purple wire from the starter goes directly to the switch on the clutch pedal under the dash. Then from there it goes directly to the ignition switch mounted halfway down on the steering column where the key is used to move the switch into the start position.

I would check the clutch switch first, it may be out of adjustment when being activated by the clutch pedal. You could jumper the connector at the switch to de-activate it completely for testing purposes only. But it is a bugger to get to.

Steve L
73 coupe since new
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Old Nov 8, 2014 | 08:26 PM
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I had the same problem on my '68.

The previous owner installed an HEI distributor but he did not run a new wire from the fuse box to the HEI terminal (He continued using the resistor wire that connected to the old points type distributor.

As for the purple wire....this is the easiest way to find a bad section of wire...take a multimeter....turn the ignition switch on.....probe the purple wire along the firwall every two feet to see where the voltage changes-----

if there is no voltage change, then test the purple wire from the fusebox along behind the dash until you find a voltage change.

I found 3 bad repairs in the purple wire/a corroded terminal in the fuse box/a neutral safety switch out of adjustment.
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Old Nov 9, 2014 | 04:12 PM
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Thanks all,

Ran out of time to check everything, nothing too major yet.
I promised the vette for a friends graduation this weekend, so I wired up a relay that is triggered off the purple wire that puts a full 12 v on the starter. Not my preferred solution but at least she should start.

Will do a deeper dig on the above in a couple of weekends, has the clutch and neutral disconnected already. Didn't get to the bottom of how they bypassed them, could be a problem if wires are just twisted together.

Door gunner, thanks for the thought on the HEI mine also has a HEI installed, so will be tracing that wire as well.

Glenn
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Old Nov 9, 2014 | 06:56 PM
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Originally Posted by Cairns-convert
Cheers, checked all them.
The voltage on the big lug is ok, checked all the obvious battery connections etc. have pulled, cleaned all the terminals and grounds.

The low volts is on the s-terminal, the purple wire starter signal wire.
Glenn, you say that you have low voltage on the s-terminal, but you never said what the voltage was.

What voltage are you reading that you consider low? The value could help figure out what is causing it to be low.

Good luck... GUSTO
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Old Nov 10, 2014 | 05:01 AM
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Your right gusto,
If I remember right 4.5V.
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