STS Baffles 3" or 4"?

Maybe some else that has done it will chime in.
I went from stock '69 style to 4" SS Hookers with Max Flow inserts on my '80.
Maybe some else that has done it will chime in.
I went from stock '69 style to 4" SS Hookers with Max Flow inserts on my '80.
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In my '69 BB car I had (454 w/ AFR heads, decent hyd roller cam, and Edel Perf AirGap intake), I installed the Hooker SS sidepipes with their inserts. It killed power above 4500rpm. I don't care what Hooker claims, those things are restrictive as all get out... probably worse than what you have on there now. I mean the engine literally hit a brick wall at 4500rpm...and it was tuned to turn 6300 easy and made power up there.
I yanked the pipes off and ran open for a few days just to make sure the car would run well with side pipes (it did!). Obviously that was too loud for everyone, including me, so I got the JCL STS bafflers (and I cut off the "caps" on them to allow for more airflow) and they were an amazing improvement. Car made 435rwhp/465rwtq with a 5-speed trans (probably 520-530 crank hp).
I don't know how the Sweet Thunder inserts you have now compare to the STS baffles, but I _guarantee_ you they have to be as good as the Hooker stuff... at least for a modded engine like yours.
In my '69 BB car I had (454 w/ AFR heads, decent hyd roller cam, and Edel Perf AirGap intake), I installed the Hooker SS sidepipes with their inserts. It killed power above 4500rpm. I don't care what Hooker claims, those things are restrictive as all get out... probably worse than what you have on there now. I mean the engine literally hit a brick wall at 4500rpm...and it was tuned to turn 6300 easy and made power up there.
I don't know how the Sweet Thunder inserts you have now compare to the STS baffles, but I _guarantee_ you they have to be as good as the Hooker stuff... at least for a modded engine like yours.
Didn't realize the stock setup transitions down to 1 7/8"... yeah, that's not great for performance.
My old setup had Hedman Headers 1 5/8" to 3" collectors, 2 1/4" connector pipe into 2" SweetThunder sidepipe mufflers.
What I have now is 1 7/8" Hookers into 4" collector with 2 1/2" Hooker Max Flow baffles. The engine (385 stroker, about 500 hp) is no longer being choked which you could feel with the old system. I thought about going with the STS baffles, but I believe they have a tinny tone to them and wanted a nice low deep tone that the Max Flows produce.
Hooker has 3 baffles;
Reverse Flow = very restrictive, lowest noise level
Glass Pack = some restriction, mid level performance and noise
Maximum Flow = best performance, highest noise level
Here's the inside of the Max Flow, 2 1/2" straight through.
Last edited by MIKE80; Nov 18, 2014 at 10:00 AM.

















