Front sway bar link misaligned?
When fitting the new links, I could hardly get the nut onto the bolt to tighten the bushes down. I had to force the bottom up with a jack and lever the sway bar down to compress the bushes enough to get the nut started (I tried both with and without weight on the wheels)
Once installed, I saw that with full weight on the front wheels the swaybar has a really odd angle where it meets the link and is not seating properly on my new bushes. The lower bushes seat perfectly into the wishbone. I am stumped as to what is causing this as I doubt the sway bar itself is bent (It is the same both sides) Any ideas would be greatly appreciated
The picture show the new sway bar link with the vehicle sitting fully on all 4 wheels
The bar ends have has a slight difference in the curve (up or down) and hopefully another comment will be added here!

The new bolt and spacer is the same length as the old and I used AC delco #45G0000. I think the problem existed before I replaced the old spacers but its more prominent now as the old ones were crushed. The bar being upside down as mentioned above seems a possibility?
Last edited by RH93; Jun 30, 2015 at 04:43 PM.
When fitting the new links, I could hardly get the nut onto the bolt to tighten the bushes down. I had to force the bottom up with a jack and lever the sway bar down to compress the bushes enough to get the nut started (I tried both with and without weight on the wheels)
Once installed, I saw that with full weight on the front wheels the swaybar has a really odd angle where it meets the link and is not seating properly on my new bushes. The lower bushes seat perfectly into the wishbone. I am stumped as to what is causing this as I doubt the sway bar itself is bent (It is the same both sides) Any ideas would be greatly appreciated
The picture show the new sway bar link with the vehicle sitting fully on all 4 wheels
Your new bushings don't look like rubber, look like polyurethane to me as they're blue. Here's picture of my setup which I believe I bought from one of the Corvette dealers. Notice how much shorter my spacer seems to be than yours. Where did you buy your new bushings from?
If you cut that middle spacer down a bit, it will lower your sway bar and allow the connecting flange angle to line up better with the bolt. I wish I was at home I could go out and measure mine, but I'm on vacation for several more days yet, maybe someone else can measure their spacer. Just look how much further down my nut is on the bolt than yours, of course I don't have a measurement for the length of my bolt right now so we can't assume it's apples to apples comparison.
SL
http://parts-catalog.acdelco.com/cat...log_search.php
here is a view of another kit you may be able to judge the length of the spacer compared to the bolt
https://willcoxcorvette.com/corvette...s-rubber-63-82
Last edited by MelWff; Jul 1, 2015 at 11:08 AM.
It appears to me that the spacer in your picture (long) is the length of the original.
Note the shape of the 'cups' and the depression in the cup to seat the spacer is different on your aftermarket compared to the originals… I'm not sure how this might affect the way the sway bar seats on the aftermarket link.
Regards.
Alan


Last edited by Alan 71; Jul 1, 2015 at 04:35 PM.
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My rusty under body looks disgraceful compared to your cars hehe. Its all solid though
















