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Adjusting Hydraulic Lifters

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Old Jul 31, 2015 | 08:36 AM
  #21  
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Do food packing machines have a lot of valves?
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Old Jul 31, 2015 | 12:05 PM
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Originally Posted by SH-60B
Do food packing machines have a lot of valves?

Yes, they often have many valves; mostly pneumatic but some have hydraulic valves and many air cylinders. Its common for machines to hit several million dollars because of the extensive use of type 304 stainless steel and "wash down construction".
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Old Jul 31, 2015 | 01:20 PM
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Originally Posted by toobroketoretire
Yes, they often have many valves; mostly pneumatic but some have hydraulic valves and many air cylinders. Its common for machines to hit several million dollars because of the extensive use of type 304 stainless steel and "wash down construction".
Can you do something about the wrappers on those cheese and cracker packages? Damn near impossible to open without crushing two of the crackers.
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Old Jul 31, 2015 | 01:56 PM
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Originally Posted by Rayzsurfer
Hello all, I finally decided to go after a noisy lifter so I pulled my valve covers and decided to adjust all valves (probably the first mistake). I followed the procedure and set the engine with no. 1 cylinder at TDC and adjusted the valves according the to prescribed order. Finished the other valves by rotating the engine another 360.
After doing that I went back and checked the push rods again and found them loose, so I tightened again. Well I got concerned that I might be over tightening so I loosened everything up a repeated.

This time I went again and closed up the engine and started it and it ran very rough, would hardly idle and I think I'm not building up much vacuum. So I assume to have not adjusted the valves correctly and I'm not building up compression.

Question is do I continue to go back and check the push rods after setting them one time? I going 1/2 turn after it stops rotating.

What's the deal?
if you've got many miles on the engine then it's likely that you either have lifters going bad, rocker stud or rocker issues or a cam lobe going flat. hydraulic lifters aren't supposed to need adjusting after the initail setting of the preload and if you're having to adjust them then it's another issue. There are several methods for adjusting lifters and not trying to sound mean, but you can come up with lots of good info using the search function. I prefer to get the preload close and then use either the clips that deflect oil flow or a set of cut out valve covers and adjust them while they are running by backing them off until they start to clatter and then go 1/2 turn past the point that they quit making noise. Once the preload is set you shouldn't need to adjust them again unless like I said there is another issue.

Last edited by bluedawg; Jul 31, 2015 at 02:01 PM. Reason: Invasion of the killer robots....
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Old Jul 31, 2015 | 04:27 PM
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The first question that comes to my mind when I saw this.. I'm surprised no one asked yet..

Are you using a flat tappet ZDDP additive or equivalent in your engine oil?? If not theres a possibility your wiping your cam lobes...
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Old Jul 31, 2015 | 04:48 PM
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Originally Posted by augiedoggy
The first question that comes to my mind when I saw this.. I'm surprised no one asked yet..

Are you using a flat tappet ZDDP additive or equivalent in your engine oil?? If not theres a possibility your wiping your cam lobes...
No it crossed my mind as well, I was hoping to lead the op into a ficus soon as to the history and events that lead to the lifter adjusting. In my l48 with the 262h I never ran any additive and the cam looked as good 15k moles later although I'd think that the additive pack would be added insurance.
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Old Aug 6, 2015 | 05:59 PM
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Thanks for all the info folks, definitely a split field out there on adjusting the valves. First to answer the easy question, yes I am using a ZDDP additive
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Old Aug 6, 2015 | 06:03 PM
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I have finally cut open my old valve covers and will try to adjust with the engine running. I will reply once that is done. I have attached a photo of one of the covers, it was easier than I thought cutting with a plasma cutter.
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Old Aug 6, 2015 | 08:00 PM
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Originally Posted by Rayzsurfer
I have finally cut open my old valve covers and will try to adjust with the engine running. I will reply once that is done. I have attached a photo of one of the covers, it was easier than I thought cutting with a plasma cutter.
Well yea, it makes quick work out of any cutting LOL.

I'd have to do it with a grinding cutter. Takes a hell of a lot longer
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Old Aug 6, 2015 | 11:29 PM
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After doing that I went back and checked the push rods again and found them loose, so I tightened again.
That was your mistake.

the whole object of adjusting hydraulic lifters is to APPROXIMATELY center the plunger in the lifter body
Exactly!, the GM method of one turn past loose ALWAYS works on a relatively stock engine, too loose and you risk dislodging the lifter plunger retaining clip and too tight(as Rayzsurfer has discovered) you risk holding the valves open.

We actually have it easy with Chevys, I spent a while messing with Oldsmobile V8s with non-adjustable valve trains. On those unless the valve stem height is pretty close to stock you have to shim or shave the rocker pedestal and then figure out the correct length pushrod to center the lifter plunger in its travel, royal PITA!
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Old Aug 7, 2015 | 01:40 AM
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Ok so I proceeded to adjust the valves with the engine running and that definitely worked well. The engine runs better

Now for the bad news I noticed that one of my rocker arms had worn into the valve cover bolt guide so I pulled out the pushrod and found it was bent. So I replaced it and reassembled. I tighten down the rocker arm in the correct position and it eventually migrates off center again. Would it help to replace the spring assembly or is the top of the valve stem which means I need to remove the head to replace that valve? Photo of the rocker arm as it moves off center.
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Old Aug 7, 2015 | 01:59 AM
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Cant really tell from the pics but looks like you have the late style(87-later) heads with the large hole for the pushrod to pass through. If that is the case then youll need self-aligning rockers or guideplates. If you go the guide plate route you'll also need hardened pushrods.
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Old Aug 8, 2015 | 01:50 AM
  #33  
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Take a couple of rockers off and look at the valve contact area. A self aligning rocker will look like this. It might be fooling my eyes, but it sure looks like the stamping indents are there to create the alignment bumps. That one might be the wrong one or worn out and needing replacement.



For adjustment. I always just lift up on the valve end of the rocker and then tap on it as I tighten the bolt. The slack is taken out when it quits ticking. But then I pretty much only adjust them once.
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Old Aug 8, 2015 | 06:15 AM
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Originally Posted by Rayzsurfer
Ok so I proceeded to adjust the valves with the engine running and that definitely worked well. The engine runs better

Now for the bad news I noticed that one of my rocker arms had worn into the valve cover bolt guide so I pulled out the pushrod and found it was bent. So I replaced it and reassembled. I tighten down the rocker arm in the correct position and it eventually migrates off center again. Would it help to replace the spring assembly or is the top of the valve stem which means I need to remove the head to replace that valve? Photo of the rocker arm as it moves off center.

Uh oh, the crooked rocker arm is most likely being cause by the tip of the valve stem worn at an angle which would mean the valve guide is severely egg shaped and the valve seat is in need of repairing. I have rebuilt at least 1000 cylinder heads and that is very common among small block Chevrolets and Fords. Its one of the bad traits of stamped steel rocker arms that aren't self aligning.
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Old Aug 8, 2015 | 11:12 AM
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Originally Posted by toobroketoretire
Uh oh, the crooked rocker arm is most likely being cause by the tip of the valve stem worn at an angle which would mean the valve guide is severely egg shaped and the valve seat is in need of repairing. I have rebuilt at least 1000 cylinder heads and that is very common among small block Chevrolets and Fords. Its one of the bad traits of stamped steel rocker arms that aren't self aligning.
That sounds like my condition. Would you happen to have any photos of a cylinder head with that condition? I didn't want to remove the heads and start down that rabbit hole since this is not the original engine. I have the original engine and want to rebuild it.
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Old Aug 8, 2015 | 12:06 PM
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Are they not self aligning rockers? I had thought all GM center bolt valve cover heads used them.
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Old Aug 8, 2015 | 01:18 PM
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Yes they are self aligning, mine do not have that indent. The top of my valve stem has a lot of wear, I'm going to pull off the head or heads, depends how motivated I am.
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Old Aug 8, 2015 | 01:36 PM
  #38  
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Originally Posted by Rayzsurfer
Hello all, I finally decided to go after a noisy lifter so I pulled my valve covers and decided to adjust all valves (probably the first mistake). I followed the procedure and set the engine with no. 1 cylinder at TDC and adjusted the valves according the to prescribed order. Finished the other valves by rotating the engine another 360.
After doing that I went back and checked the push rods again and found them loose, so I tightened again. Well I got concerned that I might be over tightening so I loosened everything up a repeated.

This time I went again and closed up the engine and started it and it ran very rough, would hardly idle and I think I'm not building up much vacuum. So I assume to have not adjusted the valves correctly and I'm not building up compression.

Question is do I continue to go back and check the push rods after setting them one time? I going 1/2 turn after it stops rotating.

What's the deal?
not after it stop rotating.
if the pushrod can't rotate by finger, you have adjusted too far and the valves will be open. what you need to feel is a tiny bit of resistance as you find zero lash. then 1/2 turn.

another way to do this is pull up on the nose of the rocker. once you can no longer lift it up off the pushrod, that should be zero lash.
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Old Aug 8, 2015 | 06:50 PM
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Originally Posted by leadfoot4
FWIW, I ALWAYS set them while the engine is HOT, as well as running. However, tightening the lash beyond "zero" while the engine is running, can cause the engine to run rough, until the lash "normalizes".

Therefore, I loosen the locknut until the lifter starts to clatter, SLOWLY tighten the nut just until the clatter stops. Then move on to the next valve and do the same thing. After ALL 16 have been set this way, shut the engine off, tighten all of the nuts 1/2 turn, put the valve covers back on, clean up and splashed oil, and call it a day....
Yes.
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Old Aug 9, 2015 | 12:10 AM
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Originally Posted by Rayzsurfer
Yes they are self aligning, mine do not have that indent. The top of my valve stem has a lot of wear, I'm going to pull off the head or heads, depends how motivated I am.
Ya, if that self aligning bump has been over the stem opening the valve I can imagine the tip would be chewed up. I was thinking maybe some filing and a lash cap could work if you just wanted to try patching it until the fall but it's likely best to just pull the head and fix it before that valve drops.
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