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Leaking pinion seal

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Old Aug 20, 2015 | 12:02 PM
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Default Leaking pinion seal

I am really bummed out. My pinion seal is leaking after only about 150 miles. After months rebuilding/ restoring TA, suspension and differential. Can this be replaced with diff still in the car?

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Old Aug 20, 2015 | 06:44 PM
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Yes, it can be changed without pulling the rear end but its obviously more difficult. Are you absolutely sure its the pinion seal that is leaking? I'm just wondering because you took a picture of the right side yoke.

When you had everything apart did you do any work on the rear end like changing seals or anything else?

Last edited by toobroketoretire; Aug 20, 2015 at 06:46 PM.
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Old Aug 20, 2015 | 06:55 PM
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Did you rebuild the diff?
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Old Aug 20, 2015 | 10:34 PM
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Originally Posted by toobroketoretire
Yes, it can be changed without pulling the rear end but its obviously more difficult. Are you absolutely sure its the pinion seal that is leaking? I'm just wondering because you took a picture of the right side yoke.

When you had everything apart did you do any work on the rear end like changing seals or anything else?
The pic was taken a few months back when I was beginning to put everything back in to show rebuilt diff. If I had it disassembled to this point now it would be easy to drop diff. You can see rebuilt TA in back round. The drip is right below pinion.
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Old Aug 20, 2015 | 10:37 PM
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Originally Posted by claysmoker
Did you rebuild the diff?
TA and diff were rebuilt by well known shop on this forum.
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Old Aug 21, 2015 | 03:14 PM
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I would be hesitant to do it, but :

- mark pinion nut location on the shaft.
- count the amount of threads above the nut
- measure the amount of rotating torque.
- pull it.
- replace seal.
- torque it to its previous setting, minimum to the mark + amount of threads you counted.


Never done it but that's how I would do it.

Others may have better advice.

Good luck.

PS : I'm not so sure this can be easily done with the diff in the car as the pinion nut is not easily reached that way.
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Old Aug 21, 2015 | 03:23 PM
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Just a thought, make sure the differential vent is not plugged up. If it is pressure builds up inside and forces lube out the pinion and side yoke seals.
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Old Sep 24, 2015 | 09:22 PM
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Originally Posted by 1Fordman
Just a thought, make sure the differential vent is not plugged up. If it is pressure builds up inside and forces lube out the pinion and side yoke seals.
Where is the differential vent located?
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Old Sep 24, 2015 | 11:39 PM
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Originally Posted by Don73
Where is the differential vent located?
Top driver's side corner of the of the rear diff cover.
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Old Sep 24, 2015 | 11:47 PM
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Originally Posted by Don73
Where is the differential vent located?




In front of mounting holes.
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Old Sep 24, 2015 | 11:59 PM
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Originally Posted by nestor
TA and diff were rebuilt by well known shop on this forum.
I would contact them and ask them what they are going to do about it.
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Old Sep 25, 2015 | 12:07 AM
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Originally Posted by Belgian1979vette
I would be hesitant to do it, but :

- mark pinion nut location on the shaft.
- count the amount of threads above the nut
- measure the amount of rotating torque.
- pull it.
- replace seal.
- torque it to its previous setting, minimum to the mark + amount of threads you counted.


Never done it but that's how I would do it.

Others may have better advice.

Good luck.

PS : I'm not so sure this can be easily done with the diff in the car as the pinion nut is not easily reached that way.
I have used this method with good success however dif was out of car.
Rodney
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Old Sep 25, 2015 | 12:39 AM
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Originally Posted by Belgian1979vette
I would be hesitant to do it, but :

- mark pinion nut location on the shaft.
- count the amount of threads above the nut
- measure the amount of rotating torque.
- pull it.
- replace seal.
- torque it to its previous setting, minimum to the mark + amount of threads you counted.


Never done it but that's how I would do it.

Others may have better advice.

Good luck.

PS : I'm not so sure this can be easily done with the diff in the car as the pinion nut is not easily reached that way.
Just did mine in the car last week, using this method. It is an awkward spot to get to, and I used a lift. And tapping the seal in was hard unless you have the correct size tool. (not even sure if one would fit).
We used a long extension and hammer. But you need another person to hold the extension as you hammer.

Use sealer on the pinion shaft, lube can migrate down the threads
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Old Sep 26, 2015 | 08:04 PM
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Here is a post on the subject.

https://www.corvetteforum.com/forums...-pictures.html
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