Self-Aligning Rocker Arms
As I mentioned in the initial post, I've already been down the road of stud replacement, and I understand I'd need to open the pushrod hole as it's been explained by sstocker.
Thanks for the offer of the rocker, that nice of you. But if I'm understanding the info I'm being given here, my problem is the pushrod holes have been worn over time and are allowing the rocker to get off-center. As I understand it, my only option, short of replacing the heads, are guide plates or self-aligning rockers. As I mentioned earlier, I want to upgrade the entire valvetrain after I finish my current project, but I want to keep driving the Vette while I do it. So the SA rockers are just a stop-gap until then. I'll probably rebuild the heads anyway then, so new guides will be installed.
I have worked on motors for 40 years now and have seen cut studs more than once, it is not a rare occourance and I've never come across a cylinder head with a drastically loose pushrod passage causing the stud failure. The rocker studs can be easily replaced by stacking washers up and pulling them out with their own threads, you have to be careful that the replacement stud is properly aligned before driving it back into the hole and make sure to clean the hole of all objects/fluids.
Last edited by Solid LT1; Aug 28, 2015 at 03:39 AM.
Also I sometimes forget that c3's once had decent power so I'm not even sure about the cam specs of your engine.
DO NOT put a self aligning rocker on your motor if you don't open up the push rod opening in the cylinder head, it can cause misalignment and valve failure....even possibly dropping a valve into the cylinder. I personally don't care for the later self aligning rockers they cause more guide wear than the earlier hardware.
As I have reconditioned at least 1000 small block cylinder heads in my lifetime I would bet I know a LOT more about them than you'll ever know. The only small block heads that ever got the push rod guide plates were the 2.02" X 1.60" heads because they used a wider 1-7/8" valve spacing which is 1/8" wider than the 1-3/4" lifter spacing. You see, you can't put a 2.02" valve next to a 1.60" valve with the standard 1-3/4" spacing because they'd clobber each other. The #186 casting number head you see in the picture does NOT have the larger 2.02" X 1.60" valves but rather the smaller 1.93" X 1.5" valves because the 2.02" X 1.60" valves REQUIRED guide plates because of their 1/8" wider spacing. Sorry but you're dead wrong.
Several of the rockers are like the one in the picture, cocked off to the side of the valve tip to some degree or the other. I know logically that millions of GM small block motors have traveled billions of miles with these stock valve trains, but this just seems unstable. Especially given my nature to rev my engines.
How should I measure the pushrod holes? None of them show blatantly obvious wear, but maybe a couple thousandths make a difference? I can measure the width of the holes or the side-to-side play at the top of the pushrod, but I'm not sure what they should be.
Maybe the slop is in the pushrods and rockers, as you mention. You mentioned that these are special hardened rockers (with the "O"). Will the stock-style aftermarket replacements work? Like these:
http://www.summitracing.com/parts/su...make/chevrolet
http://www.summitracing.com/parts/cc...make/chevrolet
Boot77, though I plan to keep this car relatively stock, I don't mind modifying a few internal engine parts to make it last longer, especially the valvetrain. This engine does have good power, not like the later smog/low compression motors. I have a couple of those too, and there's quite a difference.
toobroketoretire, I don't know what to tell you man. I have found several references on the web that the 3927186 heads had the 1.60/2.02 valves. Here's one:
http://gearheadgeek.com/ghgj/index.p...head-casting-s
And as I mentioned earlier, I measured the spacing myself, 1-7/8". And these have never had guide plates. The stud bosses are not machined.
In 1970, the LT-1 DID have 2.02" X 1.60" valves and DID have guide plates.
Since then I've been keeping an eye on those studs to make sure no others end up in the same condition. I tend to drive my cars hard (high revs) and I'd hate to have the same thing happen at 5000 RPM. I noticed that a couple of the rockers seem to not be centered on the valve tip. In the picture below, you can see one of them. The rockers do seem to have a little side to side movement, which I don't think is good at high RPM. I'm not real knowledgeable on GM engines, most of the engine work I've done has been on Mopars. Even stock Mopar engines have shaft mounted rockers and they can't get sideways like this, so maybe it's normal, but it scares me.
I have decided that at some point I'm going to switch to screw in studs, solid roller cam/lifters and roller rockers, but that's probably a year away.
I have another engine at the machine shop right now and was asking the owner yesterday about the cost of machining for the studs. He said that until I'm ready to do it, I might check to see if later SBC rockers that are self-aligning may work. I guess these came on late 80's-up 350 engines and have indentations on the rocker tip for the valve tip to sit in. They seem to be available pretty cheap. Can I use these on mine until I get the shaft mounted rockers?
If I can ever get them built anyway. I mainly was wanting to do the valvetrain update for reliability more than power. Of course, if the new cam makes it faster, that won't bother me! This car is already pretty quick, but every time I wind it up it scares me knowing whats going on under those rocker covers.
The Best of Corvette for Corvette Enthusiasts
If I can ever get them built anyway. I mainly was wanting to do the valvetrain update for reliability more than power. Of course, if the new cam makes it faster, that won't bother me! This car is already pretty quick, but every time I wind it up it scares me knowing whats going on under those rocker covers.Plus I just like solid lifters.
Both set of heads has 2.02 x 1.60 valves, non of them have guide plates.





I can't begin to count the number of original 2.02/1.60 heads I've seen over the years without guideplates. Never saw a 327 with them from the factory and quite a few had big valve heads. Same with early Z-28's.
Not too wild about carving on the heads to convert to valve guided rockers either. First...you better have some good valve stem tip above the retainers or you're going to be pressing on keepers/retainer instead of the tip.
I'd be looking real close at the valve/guide etc. to see what has moved. They weren't mega-precision from the factory and the ball fulcrum rocker allowed for some inconsistency. Maybe this one was out of whack for years and finally wore into the stud?
I wouldn't spend the money to convert a set of 186 heads to guideplates and whatever else they needed. Might as well buy some good ehads and be done with it and make some power.
Yep...I've done some headwork over the years too. Also have my own Sioux valve machine and seat cutter equipment at home...but the Serdi stuff is awful nice! Hard to tell in the above video because I wasn't standing there...but I'd have left as much meat on the valve as possible since the seat area was already cleaned up and do that last final part with a 30* back cut. As you cut valve...the diameter decreases and the seling areat moves closer to the edge. Then when you cut the seat..the hole gets larger and moves the sealing area even closer out to the edge. Leaving as much on valve as possible increases flow, leaves material on valve so it won't sink into the seat as far (and hurt flow even more) and all is good.
JIM
Last edited by 427Hotrod; Aug 30, 2015 at 07:42 PM.















