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Electrolysis in Alum Radiators?

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Old Sep 8, 2002 | 08:49 PM
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Default Electrolysis in Alum Radiators?

I've read recently that electolysis can cause leaks in aluminum radiators and overflow tanks. Is this really a problem and, if so, how do you combat it?
Zip sells a radiator cap with a piece of sacrificial metal that drops into the radiator. Anyone using this?
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Old Sep 8, 2002 | 09:48 PM
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Default Re: Electrolysis in Alum Radiators? (flynhi)

Aluminum intake manifolds and heads have the same concern. I was always told to use distilled water in the system because tap water contains the minerals which aid the electolysis.
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Old Sep 8, 2002 | 10:05 PM
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Default Re: Electrolysis in Alum Radiators? (flynhi)

Running straight water (distilled or otherwise) this could be an issue but I believe antifreeze prevents this. I think redline water-wetter also protects against this.

I'm into water-cooling computers. Using an aluminum waterblock and a copper core radiator will cause NASTY things. (tons of gunk buildup) Not to mention the volt or two it might produce. People have had good luck using redline w-w or antifreeze.


[Modified by Cookwithvette, 2:06 AM 9/9/2002]
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Old Sep 8, 2002 | 11:14 PM
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Default Re: Electrolysis in Alum Radiators? (flynhi)

I've been running alot of aluminum on mine for years. Waterpump, radiator, heads and intake. 50/50 tap water/dex-cool mix. Haven't changed it for 2.5 years and it still looks new. I think a electrolysis problem indicates some other issue with the car, like a bad ground.
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Old Sep 9, 2002 | 07:44 AM
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Default Re: Electrolysis in Alum Radiators? (zwede)

no expert here, but anytime you mix 2 metals together and add water, electrolysis can occur. i used to use distilled water with antifreeze, 50/50 mix for my part of the country is standard, i found flushing and changing the coolant often to be of more value. i use tap water and antifreeze,i hava a copper/brass Modine brand radiator, with an aluminum intake,180 stat and have no problems in 6 yrs, change the coolant every other year.
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Old Sep 9, 2002 | 09:51 AM
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Default Re: Electrolysis in Alum Radiators? (Gary79)

Some people say disconnecting battery when not in use helps protect against electrolysis. I'm not sure if this is true but I use a battery disconnect switch for this reason and also for fire safety reasons.
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