Alternator size??
For the fans it will depend on the fan(s) you choose. 15 amps per fan is not uncommon. 30+ amps for start amperage.
Primarily the problem is idle amperage. The stock alternator will not provide enough amperage too feed the fans and all other electrical at idle.
A 110 amp alternator will do the job. This is what I'm using now and have been for 4+ years. I would go with a three wire set up vs the one wire. It will plug right into your existing system. I think I had to extend the wires on the plug to reach the port on the alternator but that was it as I recall.
http://www.ebay.com/itm/CHROME-ALTER...VVlKad&vxp=mtr
Last edited by REELAV8R; Aug 6, 2016 at 11:19 AM.
https://www.corvetteforum.com/forums...version-2.html
There is guidance within to figure out what adapter to use to plug your harness into for plug-and-play (assuming you have a 12 si).
This was a while back but I made a post trying to help make up my mind on amps thinking so many people here upgrade this or that but I really got flamed and slapped for going 150, people still just run stock or a little over.
after looking into what most modern cars come stock with I am good with my 150 amps
Last edited by The13Bats; Aug 7, 2016 at 01:33 AM.
This was a while back but I made a post trying to help make up my mind on amps thinking so many people here upgrade this or that but I really got flamed and slapped for going 150, people still just run stock or a little over.
after looking into what most modern cars come stock with I am good with my 150 amps





The alternator is rated at XXX amps- BUT at what RPM....
"In both ISO 8854 and SAE J 56, alternator testing and labeling standards indicate that the “rated output” an alternator is the amount of current that it is capable of producing at 6,000 RPM."
"When your engine is idling, or really any time it isn’t held at a high RPM, it will only be capable of providing a fraction (sometimes less than half) of that amperage."
Most of time- high current is needed is when the car is idling... sitting in traffic- the fans kick on....as moving down the road the air helps cool - fans kick off...
Here's a typical 140A alternator performance curve-

I actually feel badly for those guys,

Back to the threads topic,
The 110 amp 80's firebird alternator I was using must not have been up to par when the Taurus fan was on high, the headlights on, heater and radio on it was straining.....
The Best of Corvette for Corvette Enthusiasts
The alternator is rated at XXX amps- BUT at what RPM....
"In both ISO 8854 and SAE J 56, alternator testing and labeling standards indicate that the “rated output” an alternator is the amount of current that it is capable of producing at 6,000 RPM."
"When your engine is idling, or really any time it isn’t held at a high RPM, it will only be capable of providing a fraction (sometimes less than half) of that amperage."
Most of time- high current is needed is when the car is idling... sitting in traffic- the fans kick on....as moving down the road the air helps cool - fans kick off...
Here's a typical 140A alternator performance curve-












Sort of like saying I have a Chevy 350 and it's got the same HP as ALL 350's at 1000RPM.
You sort of missed my point-
Just because an alternator has a "OGD" (on a good day) 140A rating- pulley size ratios/idle speed/power curve and temperature are also part of the equation.
Richard
Hot, headlights on, A/C on, Dual cooling fans on drawing 15 amps each, stereo on, brake lights on. All of that still falls short of 60 amps. If you wonder if it's going to be adequate add up all the users of power and see what you get. Then get an alternator that is somewhat more than sufficient at idle for that amount of power. In my case the 110 amp 10 SI was more than enough.
I have not done anything to stock wiring.
The fans run off the starter lug connected to the battery. The battery takes the electrical shock for starting the fans. It is more than capable of doing so for two puny 15 amp fans with a total of 50 amps for start amperage. And it could run those fans for an hour or more all by itself if it had to.
The wiring for the charging system is still protected by the fuses it was always protected by. Now if you start having a problem with blowing fuses, you probably have an issue that needs to be resolved. And of course this is assuming the current charging wiring system is in good order.
Modern day cars have significantly higher electrical demands than a 70's era corvette. So it is logical that bigger and better alternators would need to be developed to meet those electrical demands. Just depends on how far a guy wants to go. Sufficient is just that, more is not neccescarily better, and may in fact then require the electrical wiring to be upgraded just to handle the increased potential from a high powered alternator should that alternator be maxed out at some time in the future.
Last edited by REELAV8R; Aug 8, 2016 at 01:34 PM.
10DN 1963-72 37-61-amps Externally Regulated
10Si 1969-83 37-63-amps (first internally regulated GM alternator)
12Si 1983-87 56-94-amp
15Si 1982-84 85-105-amp
17Si 1986-90 105 amps
22/22Si 70-160-amp
27Si 1973-85 100-amp
CS 121 61-74-amp
CS 130 1986-97 85-105-amp
CS 130D 1994-up 100-110-amp
CS 144 1986-95 120-124-amp
CS 144 1991-up 108-140-amp (Revised version)
( If the specs are wrong blame the website I grabbed it from )

OEM stock alternator for 1977 corvette was 63 amps.
Are you saying even in stock form the connectors could not handle the amperage output of the alternator?
My alternator is 160 amps and puts out somewhere around 100 amps just off idle where I wanted it,
I have not seen a 100 amp alternator that puts out it's 100 amps at idle, perhaps it's out there.
Seems things that are specific or general upgrades and tech get all mixed together and a bit convoluted and confusing,
I am building specifically a 69 resto mod, some of what I do is specific to that year make and model and my build ideas and some of that tech can be applied to other years makes and models....I do not have the time to outline which is which.

You are comparing apples to oranges saying that in every case the addition of a 160 alternator doesn't need wiring upgrades simply because your 100 amp alternator didn't need wiring upgrades,
It IS true in every case of what I am talking about 1968-1982 corvettes that the stock wiring needs to be upgraded to run a 160 amp alternator,
If you still do not believe that go hook my 160 amp alternator to your stock wiring and lets see what happens.

When I installed the 110 amp alternator on my car I didn't like what seems like a rather dinky gauge wire so I did upgrade the alt wire and ran it to the starter post,
Perhaps 77 has a bigger gauge wire but I get it you do not care you are happy with what you have and I do fully respect that
In my 69 build, more is better for many things, more amps for the alternator, more radiator for cooling more cfm fans for cooling, more HP for fun, better suspension etc.
I didn't mean for that to be all snarky and dbag I just would hate some cat to slap on a higher amp alternator and melt their stock wiring.....
Last edited by The13Bats; Aug 8, 2016 at 07:36 PM.
even at idle under full load.....
Sounds like faulty logic to me. If there is any fault with the alternator that would drive it to max amps, the wiring would just fry. Oh, if you put a circuit breaker of significantly lower current level than the alternator max, the car would just quit while driving, I guess. Either scenario is a "loser", IMO.
It just makes sense for the 'weak link' NOT to be the wiring. (But, it is your car....)

















