1972 headlight not operating
WELCOME!!!!
The headlight switch in the dash controls both the electricity to the bulbs and the vacuum to open the headlight doors.
Have you checked to see if both the regular bulbs AND brights are not working? Check the dimmer switch.
If neither works I'm afraid the problem is in the headlight switch.
The switch is difficult to replace because it requires that the dash pad be loosened and moved rearward and down to access the switch.
Sorry but not an easy way out of this one!
Regards,
Alan
Last edited by Alan 71; Sep 19, 2016 at 11:38 AM.
Last edited by 65GGvert; Sep 19, 2016 at 12:19 PM.
Disconnect the battery.
Removed the A/C duct from under dash. Mine just slide out but I believe there is supposed to be a screw holding it in. I don't know what's under a non A/C cars dash.
Remove the drivers side kick panel (couple of screws).
Drop the steering column by removing the two bolts under the dash pad. This will allow the steering column to lower about 2".
Remove all the dash pad screws, this allows the dash pad to slide out and down to gain access to the headlight switch. You should have a couple of inches of space to work with from the left side. Be careful with the dash pad as it's brittle and will break easy. If you need more room you could remove the steering column bolts at the firewall and gain a little more room, I didn't have to do this.
At this point you should be able to reach in with a set of needle nose pliers and unplug the vacuum hoses.
Next unplug the electrical connection.
Next you remove the headlight switch ****, and there is a trick to it. Pull the headlight **** to the ON position. Reach under the switch and there is a small button. Push the button in and than you can pull the **** the rest of the way out. This is really easy if you have a new switch in your hand to see where the button is located.
After the **** is removed you will see a big retainer nut that can be removed with a large flat blade screw driver. Once the retainer nut is removed the headlight switch will slide out.
I also replaced my vacuum control lines at this time. I broke off a golf tee and plugged the new line to the old line. I than reached under the dash and pulled the new line through using the old line. I took about 10 minutes to replace the vacuum hoses.
I replaced the entire headlight switch and vacuum hoses in about an hour and I'd never done it before.
I bought a quality made in the USA switch as I didn't want to do this again. It cost about twice what the Chinese switch cost.
The reason I replaced the headlight switch was because it had a small vacuum leak.
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