Bad light switch?
The lights will continue to stay up (with light switch on), and will stay up, even after pressing the over ride back up (again, with the light switch still on).
Now when shutting the light switch off (with over ride up/off), the lights go back down as they should.
It seems that maybe the light switch is bleeding air when pulling it on, and not letting enough vacuum through to activate the relays?
Any thoughts before I pull the switch out of dash to properly test it?
Thank you!
So if I were you the first thing I'd do is double check your hoses at the headlamp switch.
Here is the correct schematic and you can have it, distribute it or do what ever you want with it.. it's free..
Then I'd make sure the headlamp switch is blocking vacuum when the switch is pulled in the on position...
If you need more help, post back..
Willcox

Classic case of switched headlight vacuum hoses. The vacuum source hose ALWAYS goes to the port closest to the pull ****. If you are unsure, and before you pull the dash apart, there is a way of testing that does not involve pulling the dash.
1 - pull the override **** out, blocking the circuit.
2 - connect vacuum pump to the small hose at the check valve
3 - pump it up, correct readings test as;
3a - **** pushed in, should hold vacuum
3b - **** pulled out, should hold vacuum
4 - switched hoses would test as;
4a - **** pushed in, should hold vacuum
4b - **** pulled out, does not hold vacuum
The reason is the port farthest from the **** vents vacuum when the **** is pulled out, and the closest port blocks it.
In the end,
I was fighting two separate issues, the underhood relays and a leaking light switch.











