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Block Cylinder Chamfer

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Old Feb 6, 2017 | 02:53 PM
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Default Block Cylinder Chamfer

Is it normal to get a block back from the machine shop without a chamfer at the top of the cylinders? Or should that be expected?
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Old Feb 6, 2017 | 02:56 PM
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I'd say if they were doing the job right they would have done the chamfer. It does help with the piston install.
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Old Feb 6, 2017 | 04:28 PM
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Originally Posted by claysmoker
I'd say if they were doing the job right they would have done the chamfer. It does help with the piston install.
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Old Feb 6, 2017 | 04:41 PM
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Originally Posted by REELAV8R
Originally Posted by claysmoker
I'd say if they were doing the job right they would have done the chamfer. It does help with the piston install.

X3

Last edited by USAFVeteran; Feb 6, 2017 at 04:42 PM.
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Old Feb 6, 2017 | 05:01 PM
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There isn't a definitive answer to that question, and there is no "right-or-wrong" either.

We do this for a living and we go over this specific issue with EVERY single customer on EVERY single build! It really becomes a customer decision AFTER it's discussed! We do give them the "pros/cons".

Thanks, Gary in N.Y.

P.S. There are many instances where much of the original "chamfer" will remain after boring/honing?? Even the amount of decking comes into play here. I prefer no real "chamfer" but this is my opinion, we do "break" any sharp corner at the top regardless. We use a small "jewelers" file or a very fine "cartridge" in a dremel to break the edge if it's fairly sharp.
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Old Feb 8, 2017 | 06:54 AM
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Whats your Pros/Cons on the subject GOSFAST?
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Old Feb 8, 2017 | 07:06 AM
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Make sure they broke the edge at the bottom of the cylinder.
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Old Feb 8, 2017 | 08:49 AM
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My machinist used a big cone-shaped chingadera that he chucked up on a drill. A second or two on the top of each bore broke that top edge nicely. And as bashcraft said, make sure they break the edge or chamfer at the bottom of the bores, too - helps keep the pistons from scuffing so bad.
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Old Feb 8, 2017 | 10:34 AM
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I thought it was an accepted practice to do so on the top and bottom.......our shop did it without a thought......especially at the bottom when stroke clearance.

The reason you do it at the top is so when you use a tapered ring installer "halo"....the reveal at the bottom of the tool has somewhere to locate and center itself.

It is also a sharp edge for to ask for detonation.

Jebby

Last edited by Jebbysan; Feb 8, 2017 at 10:35 AM.
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Old Feb 8, 2017 | 10:42 AM
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Yeah I understand the reasons why. Just first block I've done from scratch. So when I got it home and unwrapped it, I noticed the lack of chamfer. Wanted to double check if it was a standard process before I called and sounded stupid. I did call yesterday and front desk lady said to just bring it back and the owner will take a look. ...I'll check the bottom too. Thanks.
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Old Feb 8, 2017 | 11:58 AM
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Originally Posted by Ibanez540r
Yeah I understand the reasons why. Just first block I've done from scratch. So when I got it home and unwrapped it, I noticed the lack of chamfer. Wanted to double check if it was a standard process before I called and sounded stupid. I did call yesterday and front desk lady said to just bring it back and the owner will take a look. ...I'll check the bottom too. Thanks.
Just take a half round file and do it yourself. You can have it done in less time than it'll take you to load it in your truck.

The bottom can be done with some emery cloth.
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Old Feb 9, 2017 | 08:41 AM
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^ I'd still want it run through a jetclean after using either of those.

Load 'er up, the machinist owes it to you, IMHO.
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Old Feb 9, 2017 | 08:55 AM
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Originally Posted by L88Plus
^ I'd still want it run through a jetclean after using either of those.

Load 'er up, the machinist owes it to you, IMHO.
Why? You need to wash the block before it's assembled anyway.

Geez, you're talking about 5 minutes worth of work here.
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Old Feb 11, 2017 | 10:51 AM
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I wash mine, too.
I still say take it back because 1) the machine shop owes it to you - no block is ready for a build until the top chamfer is in place, and 2) if anything gets damaged during the process, it's on the builder, not the owner.

Maybe I'm just spoiled, my machinist won't let anything out of his shop until it's completely ready to build and has instructed me in no uncertain terms to bring anything back that needs any more work at all.
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Old Feb 14, 2017 | 10:15 AM
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I guess I should add, the block was pretty fresh when I dropped it off to him, so he only ended up having to hone to the new pistons and do a line hone. So when I took it back he said because they didn't bore or deck the block they didn't do a chamfer. He looked at it and said he'll take car of it. ..There was some remaining chamfer, but it was pretty minimal.
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Old Feb 14, 2017 | 01:02 PM
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Makes sense, glad you're getting it taken care of.
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