C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

1981 - 1982 Owners !!

Thread Tools
 
Search this Thread
 
Old Oct 8, 2002 | 01:16 AM
  #1  
BSeery's Avatar
BSeery
Thread Starter
Team Owner
20 Year Member
 
Joined: May 2001
Posts: 29,745
Likes: 3
From: Exiled to Richmond, VA - Finally sold my house in Murfreesboro, TN ?? Corner of "Bumf*&k and 'You've got a purdy mouth'."
CI 6-7-8 Veteran
CI-VIII Burnout Champ
St. Jude Donor '06-'10, '13
Default 1981 - 1982 Owners !!

I am working on a new exhaust system for my 1980. I may be using the manifolds that come from a 1982, and similar to the 1981's.

They are the tubular shorty headers with the AIR pipes built in.

My question is this:
Since these are very similar to headers, do you have problems with them leaking? Do you blow out exhaust gaskets, have cracks in them, have too much noise?

Let me know if you've had ANY problems with your stock exhaust headers.

Thanks !!
Reply
Old Oct 8, 2002 | 02:23 AM
  #2  
Armstrong's Avatar
Armstrong
Burning Brakes
 
Joined: Dec 2001
Posts: 1,003
Likes: 0
From: GA
Default Re: 1981 - 1982 Owners !! (BSeery)

Mine is an 81 and it has the air tubes welded in or did should I say. But they were cracked when I got it. I still think I have a small leak but that will be fixed shortly with Dynomax Headers :D
Reply
Old Oct 8, 2002 | 02:27 AM
  #3  
twotone82's Avatar
twotone82
Instructor
 
Joined: Feb 2002
Posts: 164
Likes: 0
From: Doylestown PA
Default Re: 1981 - 1982 Owners !! (BSeery)

None whatsoever. Good luck.
Reply
Old Oct 8, 2002 | 03:50 AM
  #4  
Enkil's Avatar
Enkil
Instructor
 
Joined: Jul 2002
Posts: 245
Likes: 0
From: Raleigh NC
Default Re: 1981 - 1982 Owners !! (BSeery)

I have a small exhaust leak, it sounds like it's coming from the passenger's side. But I don't think that it's anything specific to the design of these cars.
Reply
Old Oct 8, 2002 | 05:54 AM
  #5  
UKPaul's Avatar
UKPaul
Safety Car
 
Joined: May 2001
Posts: 3,758
Likes: 3
From: Surrey
Default Re: 1981 - 1982 Owners !! (BSeery)

I've removed the AIR pipes on my '81 & filled the holes with weld. I don't have any problems with the manifolds at all, but reckon the flow could be improved on (smooth out the welds on the inside).
:cheers:
Reply
Old Oct 8, 2002 | 06:48 AM
  #6  
Twin_Turbo's Avatar
Twin_Turbo
Race Director
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Dec 1999
Posts: 16,945
Likes: 9
Default Re: 1981 - 1982 Owners !! (UKPaul)

The 81-82 shorty headers are restrictive. They're small and there's a lot of welding flash on the inside. If you clean up the head side and the collector area w/ a die grinder you can improve them somewhat. Be careful though, they're welded from the inside and if you completely grind away the weld they will probably leak or fall apart.

If you keep the air tubes, grind them flush w/ the header on the inside.

Reply
Old Oct 8, 2002 | 10:51 AM
  #7  
BSeery's Avatar
BSeery
Thread Starter
Team Owner
20 Year Member
 
Joined: May 2001
Posts: 29,745
Likes: 3
From: Exiled to Richmond, VA - Finally sold my house in Murfreesboro, TN ?? Corner of "Bumf*&k and 'You've got a purdy mouth'."
CI 6-7-8 Veteran
CI-VIII Burnout Champ
St. Jude Donor '06-'10, '13
Default Re: 1981 - 1982 Owners !! (Twinnie)

The 81-82 shorty headers are restrictive. They're small and there's a lot of welding flash on the inside.
If you keep the air tubes, grind them flush w/ the header on the inside.

Well, full length headers with the AIR pipes (which I have to run for emissions) are really expensive. Especially since they are also only 18 gage steel (thin). Add thermal coating and that pops the price up to the $450 range for headers.

I can go with these cast units by Sanderson Headers:

at $395 for the set. And I don't think they will work with my angle plug heads.

Or better yet would be these shorties

at $375 dollars for thermal coated, then I still have to add the AIR pipes somehow.

So, I either go shorty headers (expensive for what you get), full length headers (very expensive) or with the stock 1982's which I have sitting in my garage (free). The big thing is that I need the AIR pipes and they must fit angle plug heads. Not many out there that do so, and are a quality piece. I am looking into getting some headers for the '88 Corvette (angle plug, don't know if they used AIR) or finding a way to rig AIR pipes on to regular headers.
Reply
Old Oct 8, 2002 | 11:01 AM
  #8  
Ken73's Avatar
Ken73
Melting Slicks
10 Year Member
 
Joined: Aug 2000
Posts: 2,961
Likes: 1
From: Sealy Texas
Cruise-In III Veteran
Default Re: 1981 - 1982 Owners !! (BSeery)

Have you considered just eliminating the AIR tubes altogether, and just running *one* AIR valve back to your catalytic converter? That way it appears as though you have a full AIR system (which you really do, actually.) The AIR system only pumps air into the headers for a few minutes during startup; after that, the air is pumped strictly into the cat, and into the air cleaner during deceleration. The '80-'82 AIR valves are pretty much the same I believe - you can eliminate the SECOND valve, and just run a hose straight from the first valve right to the cat. That way you maintain your emissions, but just eliminate the stupid AIR tubes on your headers. Then you can go buy the $200 ceramic coated long tube headers from Dynomax and be done with it.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Oct 8, 2002 | 11:09 AM
  #9  
BSeery's Avatar
BSeery
Thread Starter
Team Owner
20 Year Member
 
Joined: May 2001
Posts: 29,745
Likes: 3
From: Exiled to Richmond, VA - Finally sold my house in Murfreesboro, TN ?? Corner of "Bumf*&k and 'You've got a purdy mouth'."
CI 6-7-8 Veteran
CI-VIII Burnout Champ
St. Jude Donor '06-'10, '13
Default Re: 1981 - 1982 Owners !! (Ken73)

Have you considered just eliminating the AIR tubes altogether, and just running *one* AIR valve back to your catalytic converter?
It's looking more and more like that every minute -- I may have to do that, but I still need to check with my state to see if that is legal.

If they are smart enough to know the difference is the real question.
Reply
Old Oct 8, 2002 | 11:20 AM
  #10  
UKPaul's Avatar
UKPaul
Safety Car
 
Joined: May 2001
Posts: 3,758
Likes: 3
From: Surrey
Default Re: 1981 - 1982 Owners !! (BSeery)

My '81 had the cat replaced with a length of pipe, but I still felt a nice power increase by replacing the remains of the stock system with duals (I still run the stock manifolds but cost prevented me from fitting Headers when I fitted the duals). If $$ is a problem why not use the stock manifolds with AIR & dual 2 1/2" pipes & then fit Headers at a later date (with duals already fitted it would just be a case of tying them into the existing exhaust system). You could view it as an experiment - you'll be able to tell us all exactly what improvements Headers will give over stock manifolds :yesnod:
:cheers:
Reply
Old Oct 8, 2002 | 02:05 PM
  #11  
stickboy's Avatar
stickboy
Safety Car
 
Joined: Jul 2001
Posts: 3,921
Likes: 2
From: York PA
Default Re: 1981 - 1982 Owners !! (BSeery)

My '81 is developing a leak right where all 4 tubes come together on both sides. Other than that I have no problems at all with them. The 82 manifolds have a bigger collector on them I believe. Also I think I heard somewhere that you might be able to you '84-'85 manifolds and they flow alot better.
Reply
Old Oct 8, 2002 | 03:05 PM
  #12  
Twin_Turbo's Avatar
Twin_Turbo
Race Director
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Dec 1999
Posts: 16,945
Likes: 9
Default Re: 1981 - 1982 Owners !! (stickboy)

Yes, the 84&85 manifolds are about the same. They will bolt right up.
Left: 84&85 manifold, right blockhugger (hedman?)



Marck


[Modified by Twinnie, 1:08 PM 10/8/2002]
Reply
Old Oct 8, 2002 | 03:41 PM
  #13  
BSeery's Avatar
BSeery
Thread Starter
Team Owner
20 Year Member
 
Joined: May 2001
Posts: 29,745
Likes: 3
From: Exiled to Richmond, VA - Finally sold my house in Murfreesboro, TN ?? Corner of "Bumf*&k and 'You've got a purdy mouth'."
CI 6-7-8 Veteran
CI-VIII Burnout Champ
St. Jude Donor '06-'10, '13
Default Re: 1981 - 1982 Owners !! (Twinnie)

Yes, the 84&85 manifolds are about the same. They will bolt right up.
Left: 84&85 manifold, right blockhugger (hedman?)



Marck


[Modified by Twinnie, 1:08 PM 10/8/2002]
I wonder if the later (1988 - to early 90's) are any better ?? Got any pictures or ideas about those ?
Reply
Old Oct 8, 2002 | 04:18 PM
  #14  
Twin_Turbo's Avatar
Twin_Turbo
Race Director
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Dec 1999
Posts: 16,945
Likes: 9
Default Re: 1981 - 1982 Owners !! (BSeery)

They're slightly different but should fit. The later heads have D-port exhaust.

I don't have pics of those.

Marck
Reply
Old Oct 8, 2002 | 04:23 PM
  #15  
BSeery's Avatar
BSeery
Thread Starter
Team Owner
20 Year Member
 
Joined: May 2001
Posts: 29,745
Likes: 3
From: Exiled to Richmond, VA - Finally sold my house in Murfreesboro, TN ?? Corner of "Bumf*&k and 'You've got a purdy mouth'."
CI 6-7-8 Veteran
CI-VIII Burnout Champ
St. Jude Donor '06-'10, '13
Default Re: 1981 - 1982 Owners !! (Twinnie)

They're slightly different but should fit. The later heads have D-port exhaust.

I don't have pics of those.

Marck
I have those cylinder heads -- my ZZ4 comes with 58CC D-Port heads. I am going to go down to the Vette junkyard and look around.
Reply
Old Oct 8, 2002 | 04:25 PM
  #16  
Jman's Avatar
Jman
Le Mans Master
10 Year Member
 
Joined: Feb 2002
Posts: 5,722
Likes: 0
Default Re: 1981 - 1982 Owners !! (BSeery)


I have an 82. No problems whatsoever, but good luck getting any performance out of those dogs.
Reply
Old Oct 8, 2002 | 05:36 PM
  #17  
IronJen's Avatar
IronJen
Abby Normal
Supporting Lifetime
20 Year Member
Veteran: Marine Corps
Community Builder
Liked
 
Joined: Dec 2001
Posts: 53,452
Likes: 92
From: Press "2" for English
Default Re: 1981 - 1982 Owners !! (BSeery)

bryan, i don't believe the headers from the '81-'82 are worth the time or effort, and i doubt they would flow noticably more than what came on your car. they just plain suck. they are real small primaries and, if you notice, the inner two ports go to the inside of the collector unlike a more standard shorty header. this means the exhaust gases exiting these ports slam straight into a 45-60* angle cut tube as soon as it exits the port. aside from the weight savings, i don't know why the general bothered. i think if you spend the time and money to install those your going to be disappointed with the results.
i am currently running summit shorty specials with no AIR. i should have AIR for smog but just between you, me and the forum, i don't.
Reply

Get notified of new replies

To 1981 - 1982 Owners !!

Old Oct 8, 2002 | 05:45 PM
  #18  
Ken73's Avatar
Ken73
Melting Slicks
10 Year Member
 
Joined: Aug 2000
Posts: 2,961
Likes: 1
From: Sealy Texas
Cruise-In III Veteran
Default Re: 1981 - 1982 Owners !! (BSeery)

The '84 manifolds aren't any different than the '88-up manifolds other than the AIR tube configuration. (The passenger side has an EGR tube, since the L98 heads did not incorporate the exhaust passages.) The have the exact same appearance and aren't any better.

Like I said, best bet would be to eliminate the AIR tubes, leave the AIR pump and *one* of the valves in that goes to the cat. It will *appear* stock (other than the headers themselves of course) since it has the pump and tubes going places. Some newer vehicles didn't even have an AIR pump, much less tubes or valves. They'll be hard pressed to prove you wrong unless they've got a REALLY thick book that claims your car was supposed to have tubes on the headers. (Even then, the pump and AIR valve still being there should be enough to pass you.) If you really want to dig a bit deeper, you can "gut" the AIR pump so it's not dragging horsepower, but it'd still be there for visual inspections.
Reply
Old Oct 8, 2002 | 05:47 PM
  #19  
Ken73's Avatar
Ken73
Melting Slicks
10 Year Member
 
Joined: Aug 2000
Posts: 2,961
Likes: 1
From: Sealy Texas
Cruise-In III Veteran
Default Re: 1981 - 1982 Owners !! (BSeery)

BTW, I wouldn't bother checking with the state. I can guarantee they'll say "no" - it's just a CYA measure on their part. If they said "yes" and it didn't work... well.. you get the idea. Worst case, take some AIR tubes and glue them on the headers.. :lol:
Reply
Old Oct 8, 2002 | 05:54 PM
  #20  
Fevre's Avatar
Fevre
Race Director
15 Year Member
 
Joined: Mar 2001
Posts: 11,322
Likes: 1
From: Living in the Hartland
Default Re: 1981 - 1982 Owners !! (Ken73)

BTW, I wouldn't bother checking with the state. I can guarantee they'll say "no" - it's just a CYA measure on their part. If they said "yes" and it didn't work... well.. you get the idea. Worst case, take some AIR tubes and glue them on the headers.. :lol:
Was thinking the same thing but maybe tack weld em! :lol:




[Modified by Fevre, 3:55 PM 10/8/2002]
Reply



All times are GMT -4. The time now is 06:05 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE