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Possible to remove headers while in engine bay?

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Old Jan 31, 2018 | 09:08 AM
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Default Possible to remove headers while in engine bay?

Hey y'all,

​​​I was wondering if it was at all possible to remove the headers off the engine while it was still in the bay. It's for a 78' that has a 350 sb. I kinda wanted to respray the headers without having to lift the engine...

Last edited by Flysoar; Jan 31, 2018 at 10:18 AM. Reason: Misspeol
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Old Jan 31, 2018 | 10:04 AM
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Sometimes it depends on the make of the headers ,some are built so they are easy to remove and install and some are a nightmare.
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Old Jan 31, 2018 | 10:11 AM
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From: At my Bar drinking and wrenching in Lafayette Colorado
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All small block Chevy headers I have ever installed and removed can be removed & installed with the engine bolted down to the engine mounts. You may need to remove other components to get full access, such as accessory brackets, plugs & plug wires, clutch Z-shaft, etc., but the headers will drop out the bottom of the car if you have enough ground clearance. Some makes, like Pontiac, require that the engine mounts be unbolted, and the engine must be lifted up in order to remove or install headers. That's not the case with SB Chevys.
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Old Jan 31, 2018 | 10:17 AM
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Start with the drivers side. Its the worst. Passenger side will fall on the floor. But the secret is height of the car. I put two levels of 2 X 12s under the ramps.
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Old Jan 31, 2018 | 02:25 PM
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...and disconnect the battery and remove the starter...
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Old Jan 31, 2018 | 02:48 PM
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I've installed the sidemount headers on my 69 BB a few times on my Kwik-Lift. They go up from the bottom and it takes some wiggle, but they go in pretty easy- it's holding them up and starting bolts that is tough.
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Old Jan 31, 2018 | 03:14 PM
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Default Most probably can do it without lifting the engine

Many years ago put a set of Cassler's in my '80 (they were basically a copy of standard Hooker long tubes). Went in without lifting the engine. As others have said, you'll likely need to remove some accessories. I recall pulling off the AC, but that was probably in part due to a bracket for it mount onto the exhaust manifold. As I recall one was easier going in from the top and the other from the bottom. Don't recall which was which.
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Old Jan 31, 2018 | 04:10 PM
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Hooker Competition on my '81. Driver's side about 30 minutes to remove. Passenger side a little more challenging with ac compressor. About an hour with some help holding the compressor. Both come in from the bottom. No need to fiddle with the motor mounts.
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Old Jan 31, 2018 | 04:16 PM
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I did mine while the motor was bolted in(as stated earlier). I had the oil filter off, a/c unbolted, starter off, battery disconnected, CAR WAS UP ON FLOOR JACKS to gain some room to easily slid them up from below. A second person on top to hold them in place would be a bonus, but I got by doing it by myself. Started bolts from the bottom to hold in place. Sometimes getting the gaskets in place and getting a bolt started is fun

Last edited by lvmyvt76; Jan 31, 2018 at 04:17 PM.
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Old Jan 31, 2018 | 04:57 PM
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As others said it is totally doable and really not that hard...
I took mine out in my '78 out a few years ago to paint them.
Remove plug wires, Passenger side remove starter, remove headers.
Remember to replace header gaskets with good quality ones...you don't really want to do it again.
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Old Jan 31, 2018 | 05:03 PM
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With all the great answers and details posted already all I'll say is YES.
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Old Jan 31, 2018 | 05:10 PM
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From: At my Bar drinking and wrenching in Lafayette Colorado
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Originally Posted by lvmyvt76
I had the oil filter off.
Good point: Remove the oil filter.
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Old Jan 31, 2018 | 05:21 PM
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I use studs on the first and last hole on the head so you can just slip the header on plus the gasket will drop on.
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Old Jan 31, 2018 | 06:23 PM
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I cut the bottom out of the end 2 bolt holes if they aren't cut already. Put in end 2 bolts and drop gasket from above. Then put in the rest of the bolts.
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Old Jan 31, 2018 | 06:37 PM
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I also removed the spark plugs, so I would not break them. The water temp sensor was kind-of in the way, but I survived
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Old Feb 1, 2018 | 12:00 AM
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If a stick - remove the Z bar ...
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