C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Rust in the gas tank.

Thread Tools
 
Search this Thread
 
Old Jun 17, 2018 | 10:58 AM
  #1  
randommj's Avatar
randommj
Thread Starter
Safety Car
15 Year Member
 
Joined: Nov 2006
Posts: 4,449
Likes: 0
Default Rust in the gas tank.

Anything I can do about rust in my gas tank outside of dropping the tank and replacing it?

If not, how bad is the tank dropping process?

Miles



Last edited by randommj; Jun 17, 2018 at 10:59 AM.
Reply
Old Jun 17, 2018 | 02:45 PM
  #2  
flyeri's Avatar
flyeri
Drifting
10 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Mar 2011
Posts: 1,347
Likes: 121
From: Kernersville NC
Default

Dropping the tank is not very hard relatively speaking. If your tank can be repaired the cost will be not much less than a replacement.
Reply
Old Jun 17, 2018 | 03:49 PM
  #3  
Hammerhead Fred's Avatar
Hammerhead Fred
Melting Slicks
Active Streak: 30 Days
Liked
Loved
Community Favorite
 
Joined: Mar 2005
Posts: 2,095
Likes: 299
From: Midlothian VA
Default

You're on borrowed time...
But the good news is that replacing the tank is one of the easier jobs.
And new tanks aren't that costly.
For me, removing the tire carrier was the issue as one of the carrier bolts was rusted in place - otherwise pretty straightforward process.
Reply
Old Jun 17, 2018 | 04:54 PM
  #4  
GUSTO14's Avatar
GUSTO14
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2003
Posts: 8,812
Likes: 2,029
From: eastern NC
Default

Miles, having replaced more of these tanks than I'd like to admit (on my own cars) I believe it is foolish to try and save it. The cost of a new Quanta tank is just not that expensive. Of course if you have a lot of time on your hands and don't mind pulling it a 2nd or even a 3rd time, go for it.

I have changed them a few times on a lift without having to remove any of the exhaust. Others have said they needed to remove one or both sides. Pay attention to how it comes out and it will go back in much faster than it comes out.

If you do remove the tank, be sure to check out the FUEL SEPARATOR VALVE on the top, left corner of the tank. These do deteriorate over time and begin to leak. The plastic gets brittle and it isn't unusual to break the nipples when removing the rubber hoses. The good news is that they are now being reproduced. Considering old originals in unknown condition were bringing $75 at swap meets a few years back, $50 for a brand new one seems like a good deal.

photo courtesy of Alan 71
https://www.paragoncorvette.com/p-35...tor-valve.aspx



Good luck... GUSTO
Reply
Old Jun 18, 2018 | 09:51 AM
  #5  
randommj's Avatar
randommj
Thread Starter
Safety Car
15 Year Member
 
Joined: Nov 2006
Posts: 4,449
Likes: 0
Default

Thanks for the input guys. Look's like I've got another fall project on my hands. I've been noticing it seems like I've been running out of gas when I've been getting one it (quickly getting up to highway speeds then holding that higher RPM will cause my engine to stutter out). Fuel filter is new so that's not it. So I'll be replacing the fuel pump and gas tank this fall. I need to replace my accelerator pump too so I'll probably get a new float as well. Hopefully that will solve my problem.

Thanks again guys.

Miles

Last edited by randommj; Jun 18, 2018 at 09:52 AM.
Reply
Old Jun 18, 2018 | 11:37 AM
  #6  
Peterbuilt's Avatar
Peterbuilt
Le Mans Master
15 Year Member
 
Joined: Aug 2006
Posts: 7,427
Likes: 1,560
From: mount holly NC
2025 c3 ('74-'82) of the Year Finalist - Unmodified
2019 C3 of Year Finalist (appearance mods)
Default

NAPA accelerator pump # 2-4055 is a good one.
Reply
Old Jun 18, 2018 | 12:17 PM
  #7  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,364
Likes: 1,588
From: los altos hills california
Default

Originally Posted by randommj
Thanks for the input guys. Look's like I've got another fall project on my hands.
Miles
Sooner rather than later is safer. Once you start to smell gasoline dripping on your hot mufflers you are driving around in what the military refers to as a 'thermobaric' weapon. Been there!
Reply
Old Jun 18, 2018 | 12:43 PM
  #8  
mortgageguy's Avatar
mortgageguy
Burning Brakes
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2006
Posts: 829
Likes: 131
From: Spartanburg SC
Default

Be sure to replace the rubber fuel line connecting the hard lines to the tank. That and the fuel separator mentioned earlier and you're set for a decade .
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Jun 18, 2018 | 05:10 PM
  #9  
flyeri's Avatar
flyeri
Drifting
10 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Mar 2011
Posts: 1,347
Likes: 121
From: Kernersville NC
Default

Originally Posted by randommj
Thanks for the input guys. Look's like I've got another fall project on my hands. I've been noticing it seems like I've been running out of gas when I've been getting one it (quickly getting up to highway speeds then holding that higher RPM will cause my engine to stutter out). Fuel filter is new so that's not it. So I'll be replacing the fuel pump and gas tank this fall. I need to replace my accelerator pump too so I'll probably get a new float as well. Hopefully that will solve my problem.

Thanks again guys.

Miles
Replacing the tank is an afternoon job. Maybe a weekend for some but pretty easy, none the less. A friend to help is not necessary but does make it much easier. If it is leaking you don't want it in your garage nor do you want to drive it.
Reply
Old Jun 18, 2018 | 06:26 PM
  #10  
randommj's Avatar
randommj
Thread Starter
Safety Car
15 Year Member
 
Joined: Nov 2006
Posts: 4,449
Likes: 0
Default

Luckily it's not leaking, it's probably the one fluid I've never smelled or seen on my garage floor.

Miles
Reply
Old Jun 18, 2018 | 07:16 PM
  #11  
ignatz's Avatar
ignatz
Safety Car
Supporting Member
20 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2004
Posts: 4,364
Likes: 1,588
From: los altos hills california
Default

Where do you think the rust is coming from? In my case I believe it was condensation accumulating in the bottom of the tank. It's a good idea to occasionally put in an additive to take care of the water. I'm going out to the garage right now, haven't done that in a while.
Reply
Old Jun 19, 2018 | 09:27 AM
  #12  
cv67's Avatar
cv67
Team Owner
15 Year Member
 
Joined: Oct 2004
Posts: 81,241
Likes: 3,063
From: altered state
St. Jude Donor '05
Default

Too far gone imo. Coatings rarely last..seems eventually you suck up rust usually when its least convenient. You have the peace of mind youll never get stranded anyways.
Reply
Old Jun 19, 2018 | 10:52 AM
  #13  
DUB's Avatar
DUB
Race Director
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2009
Posts: 19,294
Likes: 2,754
From: Charlotte NC
Default

For what this is worth:

I have seen fuel tanks that look like this and an awful lot of trust is being put in the integrity of the sock filter that is on the sending unit. Hopefully shows that it has not been torn at any time.

I also look at how the inside of the tube of the sending unit looks. I have seen them very rusty with a lot of scale and that can cause for a fresh fuel filter to get plugged up rather quickly. Which ahs happened to me on some customers cars where a month later of consistent driving...the fuel filter when removed and broken open showed it to be plugged up.

I also advise on fuel system like this IF the integrity of the steel fuel line on the frame by the fuel tank and the sending unit tube is rusty that the fuel pump also be changed out due to rust particles can collect in the bottom of the reservoir of the fuel pump.

I know I am often times the bearer of bad news when customers bring there Corvettes in for inspection or service. But what else am I supposed to do. NOT be a competent mechanic. I cannot close one eye to it and not let them know what is wrong....which is why I am just passing along OTHER things to consider even though it can cost more money and time

DUB
Reply
Old Jun 20, 2018 | 02:33 PM
  #14  
David Mc's Avatar
David Mc
Racer
20 Year Member
 
Joined: Mar 2003
Posts: 448
Likes: 21
From: Klein Texas
Default

My '72 tank looked like that and very soon afterwards started leaking. Stir the rust up with a stick I bet you end up with fuel in the ground.
Reply
Old Jun 20, 2018 | 06:11 PM
  #15  
BLUE1972's Avatar
BLUE1972
Race Director
15 Year Member
Liked
Loved
Top Answer: 5
 
Joined: Oct 2008
Posts: 19,230
Likes: 1,672
From: Long Island
Default

If you are not restoring the car to NCRS , I would suggest a Stainless Steel tank. You can get a tank with an electric pump installed - just be sure to tell them if it's a carb or injection.

Replace all hoses and the vapor separator + neck gasket.


The electric pump stops the need for cranking when the car sits for a week or so.

Last edited by BLUE1972; Jun 20, 2018 at 06:13 PM. Reason: hate auto spell
Reply

Get notified of new replies

To Rust in the gas tank.





All times are GMT -4. The time now is 07:17 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE