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C3 Wiper door removal

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Old Feb 27, 2019 | 09:11 AM
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Default C3 Wiper door removal

For purposes of cleaning, lubing and adjusting, how do you remove the wiper door mechanism?

Are the bolts up under the dash visible, accessible?

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Old Feb 27, 2019 | 09:51 AM
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FWIW: there are no wiper door bolts under the dash; everything is under the hood. You can lube and make adjustments with the mechanism in place. Keep in mind that if you remove it, you'll have reinstall it. Do you have the AIM? It can help and has notes on how to adjust the door.
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Old Feb 27, 2019 | 10:13 AM
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Originally Posted by Easy Mike
FWIW: there are no wiper door bolts under the dash; everything is under the hood. You can lube and make adjustments with the mechanism in place. Keep in mind that if you remove it, you'll have reinstall it. Do you have the AIM? It can help and has notes on how to adjust the door.
So there are studs sticking out of the firewall that the door mechanism bolt to?

Ditto for the wiper pivot points?
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Old Feb 27, 2019 | 12:01 PM
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remove the grill vent, then remove the 4 screws holding the Wiper door in place.
these shoulder screws are difficult to access, use a long extension with allen driver.
watch out for the bushings on the screws, they will drop into the unreachable areas.
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Old Feb 27, 2019 | 01:12 PM
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Most of the pivot points should have plastic bushings. Some of mine were missing so I had to take the wiper door out. The process (including reinstallation) was not what I would call fun. I would try to do any adjusting/lubing etc with the mechanism still on the car.
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Old Feb 27, 2019 | 02:24 PM
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Originally Posted by 69Vett
remove the grill vent, then remove the 4 screws holding the Wiper door in place.
these shoulder screws are difficult to access, use a long extension with allen driver.
watch out for the bushings on the screws, they will drop into the unreachable areas.
These are special bolts and bushings and if you drop one it might disappear forever. I found this out the hard way doing mine and have still never found it... Bunch up a rag or towel and stick it down into,or behind the fender so nothing can get in there while you are working.
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Old Feb 27, 2019 | 02:56 PM
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The chance of breaking off one of those special bolts is fairly good. So then you send the door in to have it repaired in a jig, because if you don’t have it done in a jig, it will be out of alignment and bind. In the process of repairing it in the jig, the door gets scratched. So you have to get it repainted. Now the paint doesn’t match the rest of the car. $12000 later, the area under your wiper door looks nice. ��
If you drop something into the abyss, you can always retrieve it by removing the kick panel (and of course the sill plate in order to get the kick panel out.) Then remove the vent flapper door and fish around behind it for what you dropped (bolt, socket, box end, etc.). By the time all is done, spring, summer, and fall will have passed, and you have all winter for your next project.
I personally would rather take the grille off and then remove the entire assembly from the firewall. Take digital pics of exactly where each stud is located and how high the oval plates at each firewall hole are. Watch for shims as you disassemble so you can reassemble exactly in position.
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Old Mar 1, 2019 | 02:52 AM
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Lots easier to stuff a towel into that area so parts CAN'T fall in there. There should be little torque on those wiper door bolts. If you attempt to remove them and there is even a little resistance, STOP!! Shoot them with lots of penetrating oil...even into the backside of the threaded hole. If you don't loosen corrosion between bolt and door, those bolts will snap right off at the shoulder and you will have one He1! of a problem getting the broken studs out and re-machining the threads with proper alignment.
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Old Mar 1, 2019 | 12:31 PM
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My 72', as clean as it is..., had a wiper door stuck in the up position. Everything was there so I pulled the top piece off (lid/painted part) and proceeded to lube everything by putting a bunch of rags in there and flooding Blaster in the pivots and cycling the frame by hand...up and down a million times. I then finished with a Silicone Oil.....doing the same thing. After replacing the vacuum relay and the wiper park interlock, it works great!!!!

Jebby
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Old Mar 1, 2019 | 03:43 PM
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I'm on the side of all those who've told you to leave it alone and just lube the crap out of it. I took mine apart years ago, and it was the worst experience. Had to get 2 of the 4 special bolts to replace. This was long before the internet and online shopping. I went to 3 different Chevy dealers before anyone found the bolts I needed. Buy a couple of cans of WD40 and go to town. Good luck.
Duane
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Old Mar 1, 2019 | 09:02 PM
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I did my door so long ago, I must have gotten lucky or maybe the stock bolts were already gone.....I forget, all I know is they are typical bolts that fit the door and about an inch long, they fit the mechanism kind of loose, which is fine by me, as when door is up, it's snug, and when it's down, it's snug....I cut a screwdriver slot in the bolt ends, and when snug enough, I put black RTV in the openings near the fender, stopping the bolts from backing out....I even electrified the door maybe 15 years ago, AND I stripped the paint off the stainless trim next to the window on the door and fenders....screw ralph nader.....I also have the silver brushed TT ring and horn button.....
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Old Mar 8, 2019 | 10:57 AM
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I have replacement shoulder bolts available, pm if/when you need some.
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Old Mar 8, 2019 | 02:09 PM
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I've taken my door off many times for numerous issues I was working on. Long extension with a universal socket works great. Just take other advise and stuff rags or something so that the plastic bushing or bolts don't end up down the fender. If you do loose one down the abyss you can take off the interior kick panels and if your lucky you can suck them up with a shop vac. The last time I had mine off I didn't put my rags in the void very well and dropped one of the bolts. Being these are special shoulder bolts and at the time my car was my daily driver so I couldn't wait for a new bolt. Took the kick panel off and was able to get my flexible magnet tool up into the air plenum and out came the bolt. I tried the shop vac trick first and found 2 old plastic bushing as well. WIN!
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Old Mar 8, 2019 | 10:22 PM
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I'm gonna try and put this thread back on the track I originally intended it.

I'm interested in information as to how you remove the wiper door MECHANISM -- the long spring-loaded rod, the lever operated by the pneumatic cylinder, the pivot points at the sides of the bay.

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I don't want or need to remove the actual door from the mechanism. Removing the grille gives me sufficient access with the door open.

Are these studs coming out of the firewall or through bolts that come out under the dash somewhere.

I've seen the mechanisms for sale on Ebay, so SOMEBODY knows how to remove them. Hopefully it doesn't require removing the fenders.

Thanks for all the warnings; I may choose NOT to remove it, but I'd like to know how it's attached if I choose to do so.

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From this image it looks like two bolts passing through the firewall are all that need to be removed.


Wade

Last edited by wadenelson; Mar 9, 2019 at 10:44 AM.
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