C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Frame rust !!! Wherefore ?

Thread Tools
 
Search this Thread
 
Old May 16, 2019 | 04:04 PM
  #1  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default Frame rust !!! Wherefore ?

I guess it was to be expected at some point. I stumbled on some concealed rust. There was a chunk of Bondo over it.






I have alway been suspicious of under-car paint.

I of course went bananas and started poking around the entire frame with a pick hammer and a screwdriver. I could find no other rust.

It doesn’t look too bad; I quickly fell on solid metal. I’ll weld this up in couple of weeks or so when I’m finished with the interior.

I would like to know, however, what led to this. Shouldn’t there be drain holes in here ? It seems ludicrous that GM would allow water to pool up here with no means of evacuation.

Last edited by DorianC3; May 16, 2019 at 04:06 PM.
Reply
Old May 16, 2019 | 04:21 PM
  #2  
caskiguy's Avatar
caskiguy
Le Mans Master
Supporting Lifetime Gold
Community Builder
Liked
Loved
Community Favorite
 
Joined: Nov 2016
Posts: 9,258
Likes: 950
From: Lake Tahoe, CA
Default

Originally Posted by DorianC3
I guess it was to be expected at some point. I stumbled on some concealed rust. There was a chunk of Bondo over it.






I have alway been suspicious of under-car paint.

I of course went bananas and started poking around the entire frame with a pick hammer and a screwdriver. I could find no other rust.

It doesn’t look too bad; I quickly fell on solid metal. I’ll weld this up in couple of weeks or so when I’m finished with the interior.

I would like to know, however, what led to this. Shouldn’t there be drain holes in here ? It seems ludicrous that GM would allow water to pool up here with no means of evacuation.
There is an outlet located bottom corner of the channel.


1970
Reply
Old May 16, 2019 | 04:32 PM
  #3  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

Thank you!!!!!!!

It’s night time here; so no verification possible.

I’m pretty sure that was plugged.
Reply
Old May 16, 2019 | 04:34 PM
  #4  
Easy Mike's Avatar
Easy Mike
Team Owner
Supporting Lifetime
20 Year Member
 
Joined: Jun 2000
Posts: 38,923
Likes: 1,482
From: Southbound
Cruise-In II Veteran
Default

Originally Posted by DorianC3
...It seems ludicrous that GM would allow water to pool up here with no means of evacuation...
GM was not anticipating these cars would still be on the road fifty years after they were assembled.
Reply
Old May 16, 2019 | 06:07 PM
  #5  
GUSTO14's Avatar
GUSTO14
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2003
Posts: 8,812
Likes: 2,029
From: eastern NC
Default

Dorian, very sad news for sure, but after reading your other posts and the obstacles you've encountered, I must say not entirely unexpected.

Having said that and based on all the other tasks you've accomplished on this car, I'm convinced you can handle this one as well.

What you need to do now is determine how extensive the damage is or if it is localized. That will determine the best course of action.

Good luck... GUSTO
Reply
Old May 16, 2019 | 06:14 PM
  #6  
cv67's Avatar
cv67
Team Owner
15 Year Member
 
Joined: Oct 2004
Posts: 81,241
Likes: 3,063
From: altered state
St. Jude Donor '05
Default

Easy mike nailed it.
Sucks......so many car guys do hackwork like this and think nothing of it.
What happened to doing things right? Weld a piece over it, paint and motor on.

I too am leery of undercarriages esp when they use rhino coat or undercoating (worse stuff to get off ever).
Plus they both look like hell when they are dirty or painted over. Guess bondo and rattle can is some's idea of restoring you see it everyday. Youd think a nice car would more effort taken.
Oh well easy enoguh fix.

I bet theres lots of cars that have it the owner isnt aware of .
Sandblasted every square inch of mine, por 15d on to pof it in case.

After being garaged for yrs right after paint I noticed 2 thin streaks (stress cracks in paint) with a fine brown line...guess what.

Last edited by cv67; May 16, 2019 at 06:15 PM.
Reply
Old May 16, 2019 | 08:06 PM
  #7  
bazza77's Avatar
bazza77
Melting Slicks
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2010
Posts: 3,176
Likes: 633
From: perth western australia
Default

Just hopeful for you that the rust is only at the bottom of the frame so you can access it .

Might be an idea to take a bottle of whiskey over to your welder neighbour now though.
Reply
Old May 17, 2019 | 05:29 PM
  #8  
Rescue Rogers's Avatar
Rescue Rogers
Is my vette stock?? HAHA
Supporting Lifetime Gold
Veteran: Navy
10 Year Member
Community Builder
Loved
 
Joined: Oct 2015
Posts: 20,212
Likes: 9,352
From: Im not allowed to tell you
2020 C3 of the Year Finalist - Modified
2020 Corvette of the Year Finalist (performance mods)
2019 C3 of Year Winner (performance mods)
2016 C3 of Year Finalist
Default

when I was painting my frame found a lot of sand in there when I removed the rear trailing arms that plugged my holes. I kept poking at the hole then would slowly increase the air I was blasting through there to get all the sand out. And there was a lot
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old May 17, 2019 | 07:07 PM
  #9  
atthemattin's Avatar
atthemattin
Instructor
10 Year Member
 
Joined: Jul 2011
Posts: 181
Likes: 11
From: Boiling Springs
Default

Same thing happened to mine on the drivers side. Anu one know how much this would cost? I don't have a mig or enough time behind one to do it.
Reply
Old May 17, 2019 | 08:28 PM
  #10  
PainfullySlow's Avatar
PainfullySlow
Burning Brakes
 
Joined: Sep 2017
Posts: 1,219
Likes: 365
From: Tolland CT
Default

That is a very common place for frame rot on the C3's. I just recently welded in a section on my own for the same exact spot. The good news is that it isnt too difficult to get done
Reply
Old May 20, 2019 | 03:14 AM
  #11  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

Originally Posted by PainfullySlow
That is a very common place for frame rot on the C3's. I just recently welded in a section on my own for the same exact spot. The good news is that it isnt too difficult to get done
Pics of that would be helpful... if you have any, of course.
Reply
Old May 20, 2019 | 09:28 AM
  #12  
CA-Legal-Vette's Avatar
CA-Legal-Vette
Race Director
20 Year Member
All Eyes On Me
Loved
Community Favorite
 
Joined: Jul 2004
Posts: 12,706
Likes: 329
From: Scottsdale Arizona
Default

OP, could have been worse. At least these spots don’t require you to lift the body.

Originally Posted by atthemattin
Same thing happened to mine on the drivers side. Anu one know how much this would cost? I don't have a mig or enough time behind one to do it.
Had to chuckle at that line. Have a look at the welds on your frame now. To me, nothing screams frame repair like nice weld beads
Reply
Old May 20, 2019 | 10:16 AM
  #13  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

True that. Many of the stock welds look

Last edited by DorianC3; May 20, 2019 at 10:16 AM.
Reply
Old May 20, 2019 | 11:18 AM
  #14  
lars's Avatar
lars
Tech Contributor
Supporting Lifetime Gold
25 Year Member
Conversation Starter
Photogenic
Top Answer: 3
 
Joined: Aug 1999
Posts: 14,380
Likes: 6,390
From: At my Bar drinking and wrenching in Lafayette Colorado
Default

I had the same frame rust, but I pulled the body to fix it right:

Here are the before shots:








I pulled the frame and sandblasted the areas before cutting the entire frame sections out. I welded in stiffening bars to keep the frame straight and correctly positioned while the frame sections were cut and welded:


First rusty section cut out:




New section being clamped and fitted into position:


New section welded in:


Nice, new, solid steel:


Better than new and ready for body to be re-installed:



Lars

Last edited by lars; May 20, 2019 at 11:22 AM.
Reply
Old May 20, 2019 | 11:27 AM
  #15  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

That’s just stunning work
Reply
Old May 20, 2019 | 11:40 AM
  #16  
caskiguy's Avatar
caskiguy
Le Mans Master
Supporting Lifetime Gold
Community Builder
Liked
Loved
Community Favorite
 
Joined: Nov 2016
Posts: 9,258
Likes: 950
From: Lake Tahoe, CA
Default

Originally Posted by lars
I had the same frame rust, but I pulled the body to fix it right:

Here are the before shots:








I pulled the frame and sandblasted the areas before cutting the entire frame sections out. I welded in stiffening bars to keep the frame straight and correctly positioned while the frame sections were cut and welded:


First rusty section cut out:




New section being clamped and fitted into position:


New section welded in:


Nice, new, solid steel:


Better than new and ready for body to be re-installed:



Lars
Nice Lars. These photos show exactly what I'd be concerned about "not seeing". Better to acknowledge there is maybe more than you know wrong and take the time and fix completely and not have come back to haunt you. Removing the body is not as big a deal as one would expect. It does make repairing/replacing things a lot easier.
Good luck with your repair bud.
Reply
Old May 20, 2019 | 12:31 PM
  #17  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

Originally Posted by caskiguy
Nice Lars. These photos show exactly what I'd be concerned about "not seeing". Better to acknowledge there is maybe more than you know wrong and take the time and fix completely and not have come back to haunt you. Removing the body is not as big a deal as one would expect. It does make repairing/replacing things a lot easier.
Good luck with your repair bud.
Yes. Agreed.

I’ve been thinking a lot about this. The same concern occurred to me... what am I not seeing? I’ve made up my mind that I will pull the body when this season is over.

As it turns out, and I didn’t know this, the fellow neighbor is a professional welder has been working on offshore rigs, etc. I guess I get lucky every now and then.

My plan is to the best job we can for now, thanks to my neighbor’s expertise. When it’s time to quit for the season, I’ll pull the body. Then I’ll go through the frame (check if it is straight), weld as necessary, replace the body mounts, POR-15 the entire thing and be done with it. (Replace the brake lines while I’m at it ?)

This will allow me to enjoy driving the car some and in the meantime I will:
a. learn how to weld and
b. plan how I am going to pull the body in this small garage of mine.

BTW, how heavy is the body?
Reply

Get notified of new replies

To Frame rust !!! Wherefore ?

Old May 20, 2019 | 01:10 PM
  #18  
80-Vette's Avatar
80-Vette
Racer
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 2013
Posts: 331
Likes: 29
From: Moyock NC
Default

Originally Posted by Easy Mike
GM was not anticipating these cars would still be on the road fifty years after they were assembled.
I have heard that before. I could see that being the case if we were talking about a Chevette or Vega but these cars were not exactly cheap.
Reply
Old May 20, 2019 | 02:00 PM
  #19  
caskiguy's Avatar
caskiguy
Le Mans Master
Supporting Lifetime Gold
Community Builder
Liked
Loved
Community Favorite
 
Joined: Nov 2016
Posts: 9,258
Likes: 950
From: Lake Tahoe, CA
Default

Originally Posted by DorianC3
Yes. Agreed.

I’ve been thinking a lot about this. The same concern occurred to me... what am I not seeing? I’ve made up my mind that I will pull the body when this season is over.

As it turns out, and I didn’t know this, the fellow neighbor is a professional welder has been working on offshore rigs, etc. I guess I get lucky every now and then.

My plan is to the best job we can for now, thanks to my neighbor’s expertise. When it’s time to quit for the season, I’ll pull the body. Then I’ll go through the frame (check if it is straight), weld as necessary, replace the body mounts, POR-15 the entire thing and be done with it. (Replace the brake lines while I’m at it ?)

This will allow me to enjoy driving the car some and in the meantime I will:
a. learn how to weld and
b. plan how I am going to pull the body in this small garage of mine.

BTW, how heavy is the body?
I believe the body is around 800 lbs. empty. You can remove it in a variety of ways, Gantry lift (which I used) or engine lift as examples with the correct strap(s). When you get to that point there are of course things to detach from the body/frame connections. Just post the question(s) and you'll be on your way.
BTW, learning to weld "correctly" takes a long time and is not to be considered easy. I do see some welds on this forum that make me cringe.
Reply
Old May 21, 2019 | 05:05 AM
  #20  
DorianC3's Avatar
DorianC3
Thread Starter
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 2,358
Likes: 519
Default

I am also thinking Gantry lift. My garage has beams... I will have to check how sturdy they are.

My plan is to take welding classes
Reply



All times are GMT -4. The time now is 12:45 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE