Solid Aluminium Front Differential Mount!
#1
Pro
Thread Starter
Solid Aluminium Front Differential Mount!
Hello There,
Since I want to make things more rigid, where can I buy a solid Aluminium Front differential mount. The OEM ones are rubber. I also run solid motor mounts which have been a great improovement for making the front part more rigid as the engine block acts like a brace. As for a side note note here, along with the motor mounts I kept the manual transmission mounts rubber!
As for the back part of the car, I allready have crossmember discs (alloy) installed and want to make things even more stable with the solid differential mount... My engine is a 383 with aprox. 350 rear wheel hp. Thank You for any advice!
V/R, Alex
Since I want to make things more rigid, where can I buy a solid Aluminium Front differential mount. The OEM ones are rubber. I also run solid motor mounts which have been a great improovement for making the front part more rigid as the engine block acts like a brace. As for a side note note here, along with the motor mounts I kept the manual transmission mounts rubber!
As for the back part of the car, I allready have crossmember discs (alloy) installed and want to make things even more stable with the solid differential mount... My engine is a 383 with aprox. 350 rear wheel hp. Thank You for any advice!
V/R, Alex
#2
Team Owner
I use a custom made aluminum disk made to the thickness that I needed for a correct angle on the differential snubber. I also have a modified mount.
First I would like to write down some known facts:
As traction and power goes up, so do the TQ forces that lift the front of the differential.
Up and down movement is going to cause metal fatigue at the mounting points.
Our vette motors have a downward angle on the crankshaft centerline.
The downward angle is determined by the tranny crossmember mounting point.
The differential angle mounting point is determined by the front snubber thickness.
The amount of front differential up and down movement is limited by the material that the snubber is made out of.
In my case a High HP 434 connected to 335 width street tires would cause terrific pinion up and down movement with a pliable rubber front snubber. So in years past the smarter people at places like Tom's Rear ends determined that the best option is why not make the rear differential basically solid mounted and the width of the aluminum snubber would set the pinion centerline at less than 2 degrees up angle. Fixed and not moving up and down.
We can't lift the tranny tail shaft physically enough to get an output angle of "ZERO degrees" and set the input pinion on the diff to "Zero" So Tom's figured out solid mounted diff to less than 2 degrees up and then you shim the downward angle of the motor to less than 2 degrees down. I installed my tranny tail shaft held up by a floor jack and I put stacks of big washers on the two tail shaft bolts until I got the less than two degrees down angle. I snugged everything down and went out and drove it to see if I had any noticeable vibration. Then I got under the vette again and measured everything to ensure that my angles didn't change and at the shop I machined an aluminum block the same thickness as my stacks of washers. So I have a ridged tranny tail shaft mount and a ridged mounted differential. No changing angles and no metal fatigue.
So you end up with the second type in this diagram only the motor is down and the pinion is up.
The third type in this diagram is our down angle motor and a down angle pinion with a rubber snubber.
First I would like to write down some known facts:
As traction and power goes up, so do the TQ forces that lift the front of the differential.
Up and down movement is going to cause metal fatigue at the mounting points.
Our vette motors have a downward angle on the crankshaft centerline.
The downward angle is determined by the tranny crossmember mounting point.
The differential angle mounting point is determined by the front snubber thickness.
The amount of front differential up and down movement is limited by the material that the snubber is made out of.
In my case a High HP 434 connected to 335 width street tires would cause terrific pinion up and down movement with a pliable rubber front snubber. So in years past the smarter people at places like Tom's Rear ends determined that the best option is why not make the rear differential basically solid mounted and the width of the aluminum snubber would set the pinion centerline at less than 2 degrees up angle. Fixed and not moving up and down.
We can't lift the tranny tail shaft physically enough to get an output angle of "ZERO degrees" and set the input pinion on the diff to "Zero" So Tom's figured out solid mounted diff to less than 2 degrees up and then you shim the downward angle of the motor to less than 2 degrees down. I installed my tranny tail shaft held up by a floor jack and I put stacks of big washers on the two tail shaft bolts until I got the less than two degrees down angle. I snugged everything down and went out and drove it to see if I had any noticeable vibration. Then I got under the vette again and measured everything to ensure that my angles didn't change and at the shop I machined an aluminum block the same thickness as my stacks of washers. So I have a ridged tranny tail shaft mount and a ridged mounted differential. No changing angles and no metal fatigue.
So you end up with the second type in this diagram only the motor is down and the pinion is up.
The third type in this diagram is our down angle motor and a down angle pinion with a rubber snubber.
Last edited by gkull; 07-13-2019 at 03:28 PM.
The following 2 users liked this post by gkull:
CA-Legal-Vette (07-14-2019),
Joeclams (07-15-2019)
#3
Team Owner
Here are more pictures of how they raised the differential mounting point by cutting and welding the differential cross member. they are using a rubber snubber, but they also got the down angle motor and up angle pinion. Although the rubber snubber will compress and increase the pinion angle.
Notice the modded snubber mount?
Notice the modded snubber mount?
#4
Team Owner
The gold anodized parts are Moroso solid SBC motor mounts, bar from speedway motors. This will stop lots of problems like wheel hop. When I went from a racing 700R4 with 4.11 rear end and 427 SBC to a TKO 600 I had sever wheel hop in the first two gears. 500# custom steel spring and QA1 Dual adjust rear shocks. I first installed the solid diff cross member kit which helped some. I went to a modded diff mount with a solid aluminum disk snubber to give my diff an up angle for the driveline angle.
the aluminum piece under the fiber mono spring is a heat shield idea. Oh, this is a fellow forum members car. I have dual 3 inch exhausts
https://www.speedwaymotors.com/Searc...iem+joint+bars
the aluminum piece under the fiber mono spring is a heat shield idea. Oh, this is a fellow forum members car. I have dual 3 inch exhausts
https://www.speedwaymotors.com/Searc...iem+joint+bars
#5
Tech Contributor
Tom's sells them but if you have access to a lathe and mill you can make them, there's nothing to them but to get the correct thickness and mill an angle into them.
#6
Pro
Thread Starter
Gkull,
First of all, thank you for the great Explanation! So with my solid Motor Mounts and oem rubber Transmission Mount, can i use the solid front differential Mount or will it be out of alignment ? I am a Little bit confused now, to be honest!
First of all, thank you for the great Explanation! So with my solid Motor Mounts and oem rubber Transmission Mount, can i use the solid front differential Mount or will it be out of alignment ? I am a Little bit confused now, to be honest!
#8
Team Owner
I went with an aluminum block under my tranny tail shaft to set the front drive line u-joint angle
The following users liked this post:
Alex66 (07-14-2019)
#9
Pro
Thread Starter
Thank You Gkull! I am glad that I asked before just buying a solid Diff Mount, and "slapping it on" causing more harm than good! This Forum is priceless!!!!!
#10
Pro
Thread Starter
Thank You to everybody for their helpfull replies!
Alex
Alex
#11
Drifting
Member Since: Aug 2015
Location: NSW, Australia
Posts: 1,939
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C3 of Year Finalist (track prepared) 2019
I made mine, cut some disks from some plate aluminium with a hole saw and then drilled the center hole to suit. Not terribly difficult! I made a bunch of thinner disks which allowed me to move them between the different locations to get the pinion angle where I wanted it. It will also allow me to easily change the pinion angle again in future if I change something else.
Last edited by Metalhead140; 07-15-2019 at 01:05 AM.
#12
Pro
Thread Starter
i made mine, cut some disks from some plate aluminium with a hole saw and then drilled the center hole to suit. Not terribly difficult! I made a bunch of thinner disks which allowed me to move them between the different locations to get the pinion angle where i wanted it. It will also allow me to easily change the pinion angle again in future if i change something else.
#13
Safety Car
Member Since: May 2004
Location: los altos hills california
Posts: 3,617
Received 1,128 Likes
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I would like to make a point about the snubber mount for those of you contemplating changes to the stock setup. Have a look at the 2nd picture in gkull's post #3 which shows the situation pretty clearly. If your car were capable of doing wheelies, almost the entire car gets rotated up in the air by the part welded to the crossmember where the snubber attaches. Point is, whatever you do, that attachment needs to be very strong.
Last edited by ignatz; 07-15-2019 at 12:17 PM.
The following users liked this post:
Alex66 (07-15-2019)
#14
Melting Slicks
I made my own. I only used it to locate the Dana 44 diff in my '73 while welding in mounting brackets to the frame but you could use it to replace the rubber bushing.
The following users liked this post:
Alex66 (07-15-2019)
#15
Melting Slicks
#16
Pro
Thread Starter
Thank You very much for the tech drawing! Alex
#17
Pro
Thread Starter
[QUOTE=ignatz;1599758475]I would like to make a point about the snubber mount for those of you contemplating changes to the stock setup. Have a look at the 2nd picture in gkull's post #3 which shows the situation pretty clearly. If your car were capable of doing wheelies, almost the entire car gets rotated up in the air by the part welded to the crossmember where the snubber attaches. Point is, whatever you do, that attachment needs to be very strong.
Thats why the reinforcement ("Traction Bar") makes perfect sense that Gkull did! But with my 350 rwhp may not be needed... I wish (but i dont) would have 450rwhp!
Thats why the reinforcement ("Traction Bar") makes perfect sense that Gkull did! But with my 350 rwhp may not be needed... I wish (but i dont) would have 450rwhp!
Last edited by Alex66; 07-16-2019 at 12:10 PM.
The following users liked this post:
Kid Vette (07-15-2019)
#19
Pro
Thread Starter
#20
Team Owner
All the things that I modded in the rear area was to cure horrible wheel hop problems that appeared when I first installed my 427 7500 rpm motor. My rear street tires are 335 width and 12 inch slicks for racing.
With any movement I was afraid of breaking something. So ridged mounting eliminated wheel hop. It also uses a custom 520# mono spring and qa1 dual adjustable shocks turned up on their higher settings for compression and rebound
With any movement I was afraid of breaking something. So ridged mounting eliminated wheel hop. It also uses a custom 520# mono spring and qa1 dual adjustable shocks turned up on their higher settings for compression and rebound