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Bench bleeding brake capilers.

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Old Mar 17, 2020 | 07:06 PM
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Default Bench bleeding brake capilers.

I have never been happy with the pedal feel for the brakes. It always seemed to soft. I pressure bleed, gravity bleed, suction bleed, pump bleed the brakes and never seemed to change. Just because, I decided to over haul the rear calipers. I installed a stock caliper seal kit. The old ones were not leaking and seemed fine. I figured as long as I had it apart, I would install the new ones. Before installing the calipers I thought I would make sure they were full of brake fluid. I tipped the caliper on end with the brake line fitting pointing straight up. The bleeder fitting on the other side pointing straight up. I hooked a tube to the bleeder fitting and started filling the caliper with fluid. Very slowly. I could see the fluid making bubbles at the brake line fitting. I kept filling untill a clean flow of fluid came out,,,,, no bubbles. Closed the bleeder and sealed the brake line port. Installed the caliper. I have never had such a solid pedal before. I know there has been MANY posts on here about how to bleed the brakes. This seemed to work very well.
1968 manual brake car.
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Old Mar 18, 2020 | 07:04 PM
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Kevin, never tried it before, but it sounds like it could make bleeding a bit easier at least. I'll be trying it the next time i do this task.

Thanks... GUSTO
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Old Mar 18, 2020 | 07:25 PM
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Once you install the caliper, you will still have to bleed that wheel, but I think at least you can be sure the caliper doesn't have any hidden air in them.
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Old Mar 18, 2020 | 07:31 PM
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Originally Posted by kodpkd
Once you install the caliper, you will still have to bleed that wheel, but I think at least you can be sure the caliper doesn't have any hidden air in them.
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Old Mar 18, 2020 | 07:48 PM
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Originally Posted by kodpkd
Once you install the caliper, you will still have to bleed that wheel, but I think at least you can be sure the caliper doesn't have any hidden air in them.
Why? If there is no air in the hydraulic lines and hose, and you've done careful job of sealing off the hose, there is no reason to bleed anything. Employing your bench bleeding strategy here, I would say you first make sure there are no air bubbles coming out of your lines, and then you mate the two.
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Old Mar 19, 2020 | 04:01 AM
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I need to do something with my calipers...where did you get your caliper seal kit?

And, I see your in Loveland...any idea if the regional in May will be held? Or wait and see
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Old Mar 19, 2020 | 08:53 AM
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Might try this if I need to bleed again. Having the caliper in your hand and being able to rotate it to get the air to the top near the bleeders sounds like it would be worth a try. Need to restrain the pistons some way. If the line was off when you filed the caliper, you still need to get that last bubble out.
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Old Mar 19, 2020 | 09:28 AM
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There are a few different brands of caliper kits on Amazon. I'm not sure about the regional. Make a block of wood, when you slide the caliper off the rotor, slip the block in. This will make it much easier to reinstall.
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Old Mar 19, 2020 | 09:30 AM
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Originally Posted by ignatz
Why? If there is no air in the hydraulic lines and hose, and you've done careful job of sealing off the hose, there is no reason to bleed anything. Employing your bench bleeding strategy here, I would say you first make sure there are no air bubbles coming out of your lines, and then you mate the two.
you would have to bleed it because the second you unhook the hydraulic line to remove the caliper there is air in that hose. dont care how good to try to pinch off the hose, hold the caliper upright etc. the mere fact you have that open means there will be air
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Old Mar 19, 2020 | 11:33 AM
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That's right. Very skeptical of this new found way.
C3 brake fluid bubbles are very special bubbles. They like to hide around corners. They like to duck-down when someone is looking. And they are somewhat sticky. They like hanging on to steel, rubber or cast iron, refusing to let go and exit the casting.
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Old Mar 19, 2020 | 12:13 PM
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well its funny this thread came up, because I have actually thought of prefilling the caliper. just because they hold so much fluid, you would still have to bleed them once installed, but it would significantly reduce the amount of air you are trying to remove. it would be much harder on the rears since the line is opposite the bleeders.
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Old Mar 19, 2020 | 12:28 PM
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Originally Posted by HeadsU.P.
That's right. Very skeptical of this new found way.
C3 brake fluid bubbles are very special bubbles. They like to hide around corners. They like to duck-down when someone is looking. And they are somewhat sticky. They like hanging on to steel, rubber or cast iron, refusing to let go and exit the casting.
Why don't you try it? I'm sure you have never had ANY trouble bleeding the brakes on a C3.
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Old Mar 19, 2020 | 02:00 PM
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Originally Posted by Tiger Joe
you would have to bleed it because the second you unhook the hydraulic line to remove the caliper there is air in that hose. dont care how good to try to pinch off the hose, hold the caliper upright etc. the mere fact you have that open means there will be air
Of course not having done it I have no objective data. I think if I were trying this I might plug things at the brass fitting. Then leave the hose in place and fill that as well so that gravity works in my favor when I put it back together.

The question becomes, just how much air gets in? If you're careful and work fast and the hose or line is dripping fluid, a bubble or too at worst.

A QD fitting would be great here. No such thing I guess.

Secondarily, if you still have to bleed the caliper, then what's the point of this method? Air in the hose has to travel through the caliper to get to the bleeder valve.

Last edited by ignatz; Mar 19, 2020 at 02:07 PM.
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Old Mar 19, 2020 | 03:00 PM
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Originally Posted by ignatz
Of course not having done it I have no objective data. I think if I were trying this I might plug things at the brass fitting. Then leave the hose in place and fill that as well so that gravity works in my favor when I put it back together.

The question becomes, just how much air gets in? If you're careful and work fast and the hose or line is dripping fluid, a bubble or too at worst.

A QD fitting would be great here. No such thing I guess.

Secondarily, if you still have to bleed the caliper, then what's the point of this method? Air in the hose has to travel through the caliper to get to the bleeder valve.
yes you would only get a small amount of air, but thats still air in the system and it will cause issues.

i like the idea because instead of trying to push all the air out of a 100% empty caliper, you are only trying to bleed a caliper that in 99.9% full of fluid, so trying to remove very little air.

I'll definitely try it the next time i mess with my brakes.
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Old Mar 19, 2020 | 04:37 PM
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Originally Posted by kodpkd
Why don't you try it? I'm sure you have never had ANY trouble bleeding the brakes on a C3.
Not a big fan of removing calipers in the first place, let alone removing them just for something different theory. Sometimes those caliper bolts will fight you tooth and nail coming off. PB Blaster, torch, round off the bolt, breaker-bar, busted knuckles, meh!

No thanks, don't want more grief. Motive Pressure Bleeder for me.
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Old Mar 19, 2020 | 04:53 PM
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Originally Posted by Tiger Joe
yes you would only get a small amount of air, but thats still air in the system and it will cause issues.
Just to beat this to death while I am waiting for my chocolate chip cookies to finish.

Willwood lists the piston area per bore at 3 sq-inches. I don't know what the throw on a bore is, let's say 1/2". That puts the volume of fluid in a caliper somewhere around 3 X 4 x 1/2 or 6 cubic inches. Or a cube 1.8" on a side. I guess if I went and looked at the master cylinder piston I could determine the pedal throw before the air gets completely compressed, but honestly I think one could do this job without adding much air if one was careful.

My thinking is this could be an OK procedure. Side note is that I have Willwood replacement brakes which are poorly designed when it comes to the placement of the bleeders and to get the air out due to mounting geometry I practically have to dismount the caliper anyway.
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Old Mar 19, 2020 | 05:54 PM
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Like I said. After bleeding my brakes many times and many ways, this is the first time I have a rock hard pedal. Is yours rock hard? After installing a new set of seals, it is easy to see how air could get trapped in the caliper.
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