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Problem with installing HD Bilstein rear shock

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Old Mar 20, 2020 | 12:47 PM
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Default Problem with installing HD Bilstein rear shock

I have removed the original rear shock of my 1982 Corvette and run into the problem installing HD Bilstein shock. I am not managing to get the upper mounting bolt through the shock upper eye and the rear hole of frame bracket because the eye of the shock and the holes of the bracket are not in line (the bolt gets too high to get through the rear hole of the bracket). Obviously, the solution would be to move the shock a bit outwards but there is no room to do it as the shock is touching the trailing arm. The car is on the 4 jack stands, i.e. the suspension is hanging. I have tried lifting the trailing arm to change the angle of the shock eye in order to get it in line with both holes of the frame bracket, but did not manage.
Any suggestions what els could be done to get the upper eye of the shock outlined with the bracket holes?
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Old Mar 20, 2020 | 01:41 PM
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Install the top first use jack to help get the bottom in second
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Old Mar 22, 2020 | 04:43 AM
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Thanks diehrd. I’ve tried before to install the top first, but as mentioned in my original post the issue was that there was no room to swing the shock a bit outwards as it was touching the trailing arm. That was due to larger diameter of HD Bilstein compared to the original shock.

The only way to get the shock eye finally outlined was to lift the trailing arm almost completely up, to the point that I already started lifting the rear of the car off the jack stands.
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Old Mar 22, 2020 | 12:00 PM
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These shocks ? Was the car hit or worked on by bubba in the past

https://www.corvettecentral.com/sear...ryId=&q=582212
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Old Mar 22, 2020 | 12:24 PM
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Is the shock compressed or fully extended?
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Old Mar 22, 2020 | 01:26 PM
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These are the shocks, got them from Zip-Corvette. Can't answer question regarding the hit and bubba, just got it last summer.
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Old Mar 22, 2020 | 01:30 PM
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Originally Posted by Mrvettenick
Is the shock compressed or fully extended?
I have compressed it to make it a bit easier to wiggle it to outline the upper shock eye with the holes of the bracket, but can't say whether it was making a big difference or not.
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Old Mar 22, 2020 | 01:38 PM
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Get the shock in place and start the bolt in the hole. Then get a socket to fit the bolt head with an extension on it. Use this to pry the bolt in the direction to align it with the back side of the bracket. Screw it in or tap it with a hammer.
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Old Mar 22, 2020 | 01:42 PM
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Can you actually fit the bolt through the mounting holes without the shock. That bracket is pretty thin and it might have bent.
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Old Mar 22, 2020 | 01:54 PM
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Originally Posted by Mrvettenick
Can you actually fit the bolt through the mounting holes without the shock. That bracket is pretty thin and it might have bent.
No problem with the bolt only. As soon as I was putting the eye in the bracket and trying to get it through the back hole I could see (with a mirror) that the bolt was getting more than 1 mm (about 1/16") too high. But as mentioned in post #3 I have finally managed. Will see whether I will have the same issue with the shock on the other side.
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Old Mar 22, 2020 | 02:08 PM
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Good job!
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