Flat tappet failures





Personally I think they want to sell a more expensive product.
I thought something was awfully strange. Uncle Tony has a link to a guy that goes into real detail.
Maybe someone can post the link.
Last edited by 7t9l82; Aug 12, 2021 at 11:47 PM.
Popular Reply
One of our builders here will only use vintage OEM NOS lifters for flat tappet builds......while I think this is extreme, it gives him an extra piece of insurance to break one in. There was some real **** out there for a while...late 2000's to around 2011.....but a few other manufacturers stepped in. The problems are not nearly as bad now but extra attention to detail and precautions are necessary......
Cam failure is more often than not improper break in and/or assembly.
Here is what I do:
1) Make SURE as all lifters are being installed, that you use oil only on them, and that they spin freely in the bores with your fingers. I cannot stress enough how important this is. The lifters need to spin.....if they have any trouble doing that, thy will not last 3 minutes.
2) Use ONLY Moly paste on the cam lobes....liberally. Somebody should sue Comp Cams for including the red bullshit assembly lube in their kits......on a 100 degree day here in Texas, that **** will drip off the cam within three-four hours.......Moly paste is an excellent buffer in acquainting the two surfaces (lifter and lobe), and washes off harmlessly into 5-6 quarts of oil. Put it on the lobes only...NOT on the lifters!
3) Do NOT soak or "pump up" lifters like your buddies Dads Uncle who was a racer says to do......this is WRONG. A lifter full of oil will hold valves open and make the engine hard to start initially.
4) Know where your timing is. I can put an engine on #1, stab the distributor, mark the rotor position, #1 terminal on the cap position and turn slightly counter clockwise to achieve 10-15 degrees of initial timing. Lock it down and that is set! It WILL start in this position.....knowing where #1 TDC is, is the key......blow your thumb or the engine is on #1 already after a fresh build because you lashed the valves correctly and turned it another 90 degrees to #1 when you were finished.
5) On my personal stuff.........I use mechanical pumps exclusively, on my 72' I have a known good spare pump on the shelf that I installed for the first start of my 406. I KNOW this pump works....I KNOW the fuel is getting to the pump from the supply line as it will via gravity.........which leads me to.....
6) ......the carb.....fill the bowls with a squirt bottle if it is a mechanical pump......if the bowls are full, your ignition is hot, and distributor is in time.....it WILL fire......when you hear it, have a digital timing light on the cowl to record RPM and turn the stop to get 2500 RPM.
7) This is something that after 100+ cam break ins that will just **** you off.......MAKE SURE your rad hoses are tight! You know how many break-ins I have witnessed where the guys coolant hose blew off before the stat could open? At least half a dozen over the years.......and they were not my prep, customer or buddy install.....of course you have to shut down and address it. This may or may not be a problem for the cam but why take a chance.....double check your ****.
8) My friends always **** when the engine fires instantly after I prep it......why wouldn't it? All bases are covered. Being off 180 degrees because your buddies Uncles Stepmom had a son who put the T-Chain in Dot to Dot because "that's how the racers do it!" is one of THE most common things I hear.........probably heard it 50 times......
9) I do not recommend consuming alcohol during any portion of the above instructions!!!! Crack the first beer when it starts! You have 25 minutes to stand around and look stupid, plenty of time to suck down 3 or 4!
Jebby
I went with a roller cam, it solves lots of problems.
Have used some cheapy cams over the yrs (SSI paw, other regrinds) but always used GM lifters when possible. 0 failures.
Last edited by cv67; Aug 13, 2021 at 04:50 AM.
Getting ready to change the oil in my survivor LT1 with 46k miles and am sending a sample off for analysis.





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I no longer run a flat tappet but when I did I used new lifters and the recommended springs from lunati as well. The real issue here is there are so many variables that can cause failure. some are self induced but I believe the lifters themselves may also sometimes be the issue.
There is another set of 3 video someone else just linked in another failure thread that goes over the increased failures and possible subpar lifters being thr cause.. Ill see if I can find them.
Here it is
Last edited by augiedoggy; Aug 13, 2021 at 08:19 AM.
One of our builders here will only use vintage OEM NOS lifters for flat tappet builds......while I think this is extreme, it gives him an extra piece of insurance to break one in. There was some real **** out there for a while...late 2000's to around 2011.....but a few other manufacturers stepped in. The problems are not nearly as bad now but extra attention to detail and precautions are necessary......
Cam failure is more often than not improper break in and/or assembly.
Here is what I do:
1) Make SURE as all lifters are being installed, that you use oil only on them, and that they spin freely in the bores with your fingers. I cannot stress enough how important this is. The lifters need to spin.....if they have any trouble doing that, thy will not last 3 minutes.
2) Use ONLY Moly paste on the cam lobes....liberally. Somebody should sue Comp Cams for including the red bullshit assembly lube in their kits......on a 100 degree day here in Texas, that **** will drip off the cam within three-four hours.......Moly paste is an excellent buffer in acquainting the two surfaces (lifter and lobe), and washes off harmlessly into 5-6 quarts of oil. Put it on the lobes only...NOT on the lifters!
3) Do NOT soak or "pump up" lifters like your buddies Dads Uncle who was a racer says to do......this is WRONG. A lifter full of oil will hold valves open and make the engine hard to start initially.
4) Know where your timing is. I can put an engine on #1, stab the distributor, mark the rotor position, #1 terminal on the cap position and turn slightly counter clockwise to achieve 10-15 degrees of initial timing. Lock it down and that is set! It WILL start in this position.....knowing where #1 TDC is, is the key......blow your thumb or the engine is on #1 already after a fresh build because you lashed the valves correctly and turned it another 90 degrees to #1 when you were finished.
5) On my personal stuff.........I use mechanical pumps exclusively, on my 72' I have a known good spare pump on the shelf that I installed for the first start of my 406. I KNOW this pump works....I KNOW the fuel is getting to the pump from the supply line as it will via gravity.........which leads me to.....
6) ......the carb.....fill the bowls with a squirt bottle if it is a mechanical pump......if the bowls are full, your ignition is hot, and distributor is in time.....it WILL fire......when you hear it, have a digital timing light on the cowl to record RPM and turn the stop to get 2500 RPM.
7) This is something that after 100+ cam break ins that will just **** you off.......MAKE SURE your rad hoses are tight! You know how many break-ins I have witnessed where the guys coolant hose blew off before the stat could open? At least half a dozen over the years.......and they were not my prep, customer or buddy install.....of course you have to shut down and address it. This may or may not be a problem for the cam but why take a chance.....double check your ****.
8) My friends always **** when the engine fires instantly after I prep it......why wouldn't it? All bases are covered. Being off 180 degrees because your buddies Uncles Stepmom had a son who put the T-Chain in Dot to Dot because "that's how the racers do it!" is one of THE most common things I hear.........probably heard it 50 times......
9) I do not recommend consuming alcohol during any portion of the above instructions!!!! Crack the first beer when it starts! You have 25 minutes to stand around and look stupid, plenty of time to suck down 3 or 4!
Jebby
One of our builders here will only use vintage OEM NOS lifters for flat tappet builds......while I think this is extreme, it gives him an extra piece of insurance to break one in. There was some real **** out there for a while...late 2000's to around 2011.....but a few other manufacturers stepped in. The problems are not nearly as bad now but extra attention to detail and precautions are necessary......
Cam failure is more often than not improper break in and/or assembly.
Here is what I do:
1) Make SURE as all lifters are being installed, that you use oil only on them, and that they spin freely in the bores with your fingers. I cannot stress enough how important this is. The lifters need to spin.....if they have any trouble doing that, thy will not last 3 minutes.
2) Use ONLY Moly paste on the cam lobes....liberally. Somebody should sue Comp Cams for including the red bullshit assembly lube in their kits......on a 100 degree day here in Texas, that **** will drip off the cam within three-four hours.......Moly paste is an excellent buffer in acquainting the two surfaces (lifter and lobe), and washes off harmlessly into 5-6 quarts of oil. Put it on the lobes only...NOT on the lifters!
3) Do NOT soak or "pump up" lifters like your buddies Dads Uncle who was a racer says to do......this is WRONG. A lifter full of oil will hold valves open and make the engine hard to start initially.
4) Know where your timing is. I can put an engine on #1, stab the distributor, mark the rotor position, #1 terminal on the cap position and turn slightly counter clockwise to achieve 10-15 degrees of initial timing. Lock it down and that is set! It WILL start in this position.....knowing where #1 TDC is, is the key......blow your thumb or the engine is on #1 already after a fresh build because you lashed the valves correctly and turned it another 90 degrees to #1 when you were finished.
5) On my personal stuff.........I use mechanical pumps exclusively, on my 72' I have a known good spare pump on the shelf that I installed for the first start of my 406. I KNOW this pump works....I KNOW the fuel is getting to the pump from the supply line as it will via gravity.........which leads me to.....
6) ......the carb.....fill the bowls with a squirt bottle if it is a mechanical pump......if the bowls are full, your ignition is hot, and distributor is in time.....it WILL fire......when you hear it, have a digital timing light on the cowl to record RPM and turn the stop to get 2500 RPM.
7) This is something that after 100+ cam break ins that will just **** you off.......MAKE SURE your rad hoses are tight! You know how many break-ins I have witnessed where the guys coolant hose blew off before the stat could open? At least half a dozen over the years.......and they were not my prep, customer or buddy install.....of course you have to shut down and address it. This may or may not be a problem for the cam but why take a chance.....double check your ****.
8) My friends always **** when the engine fires instantly after I prep it......why wouldn't it? All bases are covered. Being off 180 degrees because your buddies Uncles Stepmom had a son who put the T-Chain in Dot to Dot because "that's how the racers do it!" is one of THE most common things I hear.........probably heard it 50 times......
9) I do not recommend consuming alcohol during any portion of the above instructions!!!! Crack the first beer when it starts! You have 25 minutes to stand around and look stupid, plenty of time to suck down 3 or 4!
Jebby
Anyway..it gave me a chance to finally spell out my feelings on the subject.
I run Diesel Oil of the Week and a half bottle of Lucas ZDDP in my own.......
Jebby





Personally I think they want to sell a more expensive product.
I thought something was awfully strange. Uncle Tony has a link to a guy that goes into real detail.
Maybe someone can post the link.
Maybe. Someone can get it to post.
Hydraulic rollers aren't in the clear as people have had issues with them too. Still no cam or lifter is idiot proof





If lifter bore is badly worn, lifter can "****" in bore and Not spin.
Even a boxed lifter which may have hit a production/warehouse floor can have burr(s).
Pay close attention to fine details of both lifter & bore.
while procedure in #10 is sound, certain language seems much like Ellison's in his ~22 minute youtube on how to set hydraulics.
Anyway..it gave me a chance to finally spell out my feelings on the subject.
I run Diesel Oil of the Week and a half bottle of Lucas ZDDP in my own.......
Jebby
Really? 😅 I think I would know if the question was rhetorical or not. The motor was factory issued, and factory broken in, with the factory springs. The po parked it in the late '90s because of engine issues. Zddp was being phased out starting in the mid '90s. Therefore the cam was no longer properly lubed, and lobe failure was the result
Last edited by Mrvettenick; Aug 13, 2021 at 12:19 PM.














