Buying a diff for dummies
I have bought sight unseen diff's and "spun the wheel" only to find a cracked or broken posi or other parts. I would never buy a used one and expect to bolt it in and drive it. You may, but I never would and if you saw some of the ones I opened up you would see what I mean. I buy them only as a core and toss out most of the parts.
I was quoted $1000 to swap the gears out in mine. I know I'm rolling the dice here but if it's serviceable or doesn't need a ton of work I could potentially get out the door under the $1k it would cost to just swap the gears in my original unit. If not, I guess I've got a core for a rebuild. Of course this all hinges on whether or not I can talk the guy down to something more reasonable. Am I way off here? Should I just pay to have the gears swapped and not mess with this thing?
Thanks again!
The Best of Corvette for Corvette Enthusiasts
I would expect most competent rebuilders would be replacing the bearings and clutches if going into a 50-year-old diff but then what I see with some of them is clearly not the case.
There is cheap, there is good, then there is the best. None of them go together.
A cheap gear change is just that, install the new gears, hopefully the lash and preload are correct. but the work is done against a flat rate book or the clock.
A good job is one where the bearings and clutches are replaced, the gears setup correctly and done. This usually costs more.
The best job addresses all the issues these diff have and corrects them. They are built to the application by experienced and knowledgeable techs, they are not a race against the clock. They are not cheap in cost or quality.
There are a lot of vette diff's out there. Many guys make more money parting out mid to later C3's than restoring them. Most of the time the parts are worn out or have bad original parts in them. I looked online today and found used, out of the car diff's selling between $300-$800. The ones I was able to see inside clearly were nothing but a stock diff and nothing "I" would pay more than $300 for. They looked just like the one I pictured above.
Here is a test for you gear heads out there, do you see anything in the picture above - other than the crack in the posi, that is not right?
There is also the myth that BB differentials were stronger and thus better than SB diff's. They were not. They had so called HD axles but how many broken axle U-bolts have you seen? The posi's on some BB diffs were said to be shoot peened, yet I can tell you plenty of original BB posi cases have broken.. To those looking to get a housing with the correct date code and stamping, those are valuable to that person for correctness not because of strength.
My personal opinion, if a seller is honest and has the knowledge on these diff's he will show you pictures of the inside. If you are able to pick it up, vs shipping it, you should remove the cover for inspection. If that is not offered, how do you feel about trusting it?
Last edited by GTR1999; Apr 17, 2022 at 11:09 PM.
Being informed is key. Absent that base of knowledge, you’re unnecessarily exposing yourself to disappointment.
I’d first start with the basics. Get the stamping numbers and cast date of the housing. At a minimum, have the seller remove the cover and shoot some pictures of the ring gear to prove it is a 3:70 (could be a 3:73). As Gary’s pictures show, a cracked posi case is junk. Know also that there are 3 versions of the posi case so you want to be sure you have a “large window” 2nd or 3rd design case. Have him measure the axle play. Get a picture of the pinion flange to see if it is a 1310 or 1330.
If he’s unwilling to do a any of the above, then the most I’d pay is $300.
My parents taught me something that I've found to be very true: "when you buy true quality you only wince once". Best, Paul
Last edited by Hopper12; Apr 18, 2022 at 10:30 AM.
I would expect most competent rebuilders would be replacing the bearings and clutches if going into a 50-year-old diff but then what I see with some of them is clearly not the case.
There is cheap, there is good, then there is the best. None of them go together.
A cheap gear change is just that, install the new gears, hopefully the lash and preload are correct. but the work is done against a flat rate book or the clock.
A good job is one where the bearings and clutches are replaced, the gears setup correctly and done. This usually costs more.
The best job addresses all the issues these diff have and corrects them. They are built to the application by experienced and knowledgeable techs, they are not a race against the clock. They are not cheap in cost or quality.
There are a lot of vette diff's out there. Many guys make more money parting out mid to later C3's than restoring them. Most of the time the parts are worn out or have bad original parts in them. I looked online today and found used, out of the car diff's selling between $300-$800. The ones I was able to see inside clearly were nothing but a stock diff and nothing "I" would pay more than $300 for. They looked just like the one I pictured above.
Here is a test for you gear heads out there, do you see anything in the picture above - other than the crack in the posi, that is not right?
There is also the myth that BB differentials were stronger and thus better than SB diff's. They were not. They had so called HD axles but how many broken axle U-bolts have you seen? The posi's on some BB diffs were said to be shoot peened, yet I can tell you plenty of original BB posi cases have broken.. To those looking to get a housing with the correct date code and stamping, those are valuable to that person for correctness not because of strength.
My personal opinion, if a seller is honest and has the knowledge on these diff's he will show you pictures of the inside. If you are able to pick it up, vs shipping it, you should remove the cover for inspection. If that is not offered, how do you feel about trusting it?
Right bearing cap installed backwards...
Kevin
For reference, I found my 3.55 rear end last summer rebuilt and open for inspection, on facebook for $500 it came with new bolts and gasket for the heavy duty rear cover it came with. I consider myself lucky to find it but deals like this pop up every now and again. the seller had it saved for a project he decided against finishing.
Last edited by augiedoggy; Apr 18, 2022 at 11:26 AM.
It looks like the bearing caps have a straight edge side and a beveled edge side near the bolt holes. I believe putting the beveled edges toward the diff case is the proper way. If you note in the picture of post #7, the right bearing cap has the beveled edge towards the posi, not the case. The left cap appears correct.
Remember, this is only my guess...
Paul




















