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Old Apr 19, 2022 | 09:08 PM
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Default Head Gasket selection

Hello All

I'm upgrading the top end on my L48 and have a head gasket question. The new heads are aluminum with 64cc chamber to improve compression ratio over stock heads. I ordered fel-pro 1094 head gaskets that have 3.2cc compressed volume. My concern is that although these .015" gaskets will pump up compression a bit more I may have issues with leaks due to gasket thickness.

Has anone used this thin gasket in the past?

Is the thinner gasket CR improvement worth the possible issue is the block isn't perfect?
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Old Apr 19, 2022 | 09:17 PM
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I've used them and never had an issue until I blew well past 7000 rpm on the highway. I thought I had the rev limiter engages adn unfortunately I did not. I lost a solid roller lifter and the gasket. Other than that the engine was strong and ran great,.....but my mistake killed it, not the gaskets fault
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Old Apr 19, 2022 | 10:10 PM
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I'm running the Fel-Pro. 015 head gaskets on my engine, I was a bit sceptical at first as well. Spray them with permatex copper spray gasket on both sides before installing. Make certain everything is perfectly clean. don't forget to chase all the bolt holes with a thread cleaner.
No issues on my engine. Helps with more than compression. Also gets your quench right.
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Old Apr 20, 2022 | 09:29 AM
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I keep a few of those .015" steel shim gaskets in stock here at the house. Copper sealer spray for them too. They might not be officially recommended for aluminum heads but I know people do it. Personally, I use them with iron heads but if I needed to get a good quench on an aluminum head engine, I would give them a try.
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Old Apr 20, 2022 | 09:51 AM
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The .015 gasket will not raise compression enough to be worried about it......it will come in at about 9.5 to 1 with the .015.
And yes...spray them down well on both sides and let tack up for 10 minutes or so before install......

Jebby
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Old Apr 20, 2022 | 10:19 AM
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Originally Posted by 4-vettes
I'm running the Fel-Pro. 015 head gaskets on my engine, I was a bit sceptical at first as well. Spray them with permatex copper spray gasket on both sides before installing. Make certain everything is perfectly clean. don't forget to chase all the bolt holes with a thread cleaner.
No issues on my engine. Helps with more than compression. Also gets your quench right.
same here, using them now with the copper spray with 64cc iron heads and have another set to use with aluminum 64cc heads im waiting to install. my block is not decked.
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Old Apr 20, 2022 | 11:15 AM
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I've had them in for 10 years + now. coated with copper coat first then installed. I'm using them with aluminum heads. Tight quench is good.

Very clean is important, but always is for such items.
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Old Apr 20, 2022 | 02:19 PM
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I am planning on doing the same thing this summer, (Aluminum head swap on an L-48) and I plan to use those same gaskets, (FelPro 1094) so I have done a little research on them. From what I have read, this gasket likes a very smooth, flat surface to seal against, so mating surface prep on the block deck will be very important. The instructions for this gasket say your mating surfaces should be less than 55 Ra. 150 grit sandpaper will give you a surface at about 40Ra, and that sounds just about right. Figure out some way to keep the sanding grit out of the engine. If we can find a big, long rat bastard file that will give an equivalent finish, that would be even better, since we would also be ensuring flatness. The mating surface of your brand-new heads should be just fine. Good luck!

Scotty

Last edited by scottyp99; Apr 20, 2022 at 02:31 PM.
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Old Apr 20, 2022 | 04:59 PM
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MLS gaskets (multi layer steel) are supposed to be intolerant of rough surfaces.

Common steel shim head gaskets were used by the factory with a rough broached surface that varied all over the place as far as surface finish is concerned. You can't measure it anyway. These gaskets are used on un-decked blocks to get the quench right most of the time. I doubt surface finish matters much here.
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Old Apr 20, 2022 | 06:39 PM
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I just got all the parts just waiting on heads and I've taken everything apart. These 1094 gaskets look very scary to me since they are just SS with no supporting material to help with the seal. The heads are new so they should be pretty smooth and I cleaned the deck as much as possible but I still don't have much confidence in prep skill to use these.

Another question:

In the disasembly I found that the harmonic balancer is no where near the pointer on the old timing cover when I'm at TDC. I really struggled to get timing right on this car and I'm guessing that's the issue. Would another Harmonic balancer fit on the car but have the timing slot/mark almost 180 degress from the pointer? The timing slot on the balancer is almost pointing straight down at TDC.
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Old Apr 20, 2022 | 10:04 PM
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You asked, and so far everyone with experience has had nothing but positive feedback for the 1094.( I forgot to mention Ive been using mine 10 years also)... You can go to amazon or summit and read more positive reviews there. I wondered myself so I did some research a while bac and found felpro themselves do state these are ok with aluminum heads. I believe its mentioned on summit.

As for the balancer, maybe the outer ring slipped... the line should be about 10 degrees off from the keyway on the balancer.

Last edited by augiedoggy; Apr 21, 2022 at 07:36 AM.
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Old Apr 21, 2022 | 09:02 AM
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i am gonna weigh in on composition gaskets for old iron decks and aluminum heads. chevy performance has a .028 composition gasket that is 30 bucks. 10105117.
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Old Apr 22, 2022 | 01:34 PM
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Also went with the Fel Pro 1094 when Trick Flow 175 heads went on my engine. Previously black, the newer 1094 head gaskets came silver coated. Both sides of the gaskets were also sprayed with Permatex copper coat.
The cylinders were sealed off and block surface was cleaned as best as possible, then prepped using a 4x6 inch piece of machined steel with sandpaper.

John
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Old Apr 22, 2022 | 04:17 PM
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The problem would come in if either the head or the block has a warble in it. The .015 is not going to seal that. That is where composite type gaskets that crush come in. If both the block and the heads are flat it won't be a problem.
My block has a slight .003" slope to it from front to back. No warbles or undulating surfaces though so it's good to go with a .015" shim. I did not get the deck machined either. It's still the factory finish product other than I cleaned it and ran a little sandpaper on a stick over it. If you do that (i wouldn't given your circumstance) be sure you don't get grit into the piston area and make every effort to keep it out of the coolant passages as well.
That grit can do some pretty good grinding over time running around the cooling system, probably not favorable for the pump shaft or seal.
On mine it was a rebuild so I had the block hot tanked and cleaned after I did the surface prep. Given you're not going to do that I would be more inclined to just wire wheel the deck and prep it with carb cleaner or something similar to get it nice and clean.
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Old Apr 22, 2022 | 06:21 PM
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I just cleaned my head surface and old used iron eagle heads with brake cleaner on a rag before assembling.
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Old Apr 22, 2022 | 09:22 PM
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I'm also using 1094's with aluminum heads. I installed them dry and have not had any problems for well over 10 years.
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Old Apr 24, 2022 | 09:46 AM
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Originally Posted by REELAV8R
The problem would come in if either the head or the block has a warble in it. The .015 is not going to seal that. That is where composite type gaskets that crush come in. If both the block and the heads are flat it won't be a problem.
My block has a slight .003" slope to it from front to back. No warbles or undulating surfaces though so it's good to go with a .015" shim. I did not get the deck machined either. It's still the factory finish product other than I cleaned it and ran a little sandpaper on a stick over it. If you do that (i wouldn't given your circumstance) be sure you don't get grit into the piston area and make every effort to keep it out of the coolant passages as well.
That grit can do some pretty good grinding over time running around the cooling system, probably not favorable for the pump shaft or seal.
On mine it was a rebuild so I had the block hot tanked and cleaned after I did the surface prep. Given you're not going to do that I would be more inclined to just wire wheel the deck and prep it with carb cleaner or something similar to get it nice and clean.

Wouldn't a wire wheel create "grit" as well? Honest question.
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Old Apr 24, 2022 | 08:28 PM
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Originally Posted by drewwill
Wouldn't a wire wheel create "grit" as well? Honest question.
loose wires maybe, not grit. Whatever is on the deck surface is what you’ll get coming off. If the last head gasket was the stock shim gasket then not much is going to be on that surface. If it was a aftermarket composite gasket I would scrape residual gasket off carefully then wire wheel to get it cleaner followed by carb cleaner.

The grit would come from sand paper as it gives up it’s “sand” to clean the surface.

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Old Apr 25, 2022 | 06:31 AM
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Originally Posted by REELAV8R
loose wires maybe, not grit. Whatever is on the deck surface is what you’ll get coming off. If the last head gasket was the stock shim gasket then not much is going to be on that surface. If it was a aftermarket composite gasket I would scrape residual gasket off carefully then wire wheel to get it cleaner followed by carb cleaner.

The grit would come from sand paper as it gives up it’s “sand” to clean the surface.

Ahh. Makes sense. Thanks!
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Old Apr 25, 2022 | 03:10 PM
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My block deck isn't perfect, planing to use these and copper spray the block side https://www.competitionproducts.com/...info/PVT45746/ Bit thicker and composite gaskets are more forgiving I've herd, GM has a sim gasket for the C4's but cost more.
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