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We’ll, here goes. When I purchased my 79, the previous owner had installed a Ford 9” in the car. Everything went excellent with build until I took the car in for an alignment. The geometry of the 9” requires the differential to be driver side justified by 1-2 inches. This in turn doesn’t allow sufficient room for the passenger side rear control arm to be shimmed enough for correct toe in alignment. I need to add a small spacer, perhaps 1/2” max, between either the differential and half shaft or between the half shaft and control arm. My question is, can I simply machine a spacer to accomplish this, or would I need the raised locating boss to verify the spacer remains centered? Alternatively, does anyone know of an aftermarket supplier that might have this type of spacer available?
Hopefully this makes sense enough. I can attach photos if needed, however the CA’s are currently off the car. Thanks folks.
I'm assuming you've got it all mounted already? When I installed the Dana 60 IRS setup under my car I dealt with it also being offset somewhat. I centered it up and used equal length shafts but the driveshaft goes slightly angled. U-joints don't care if they are going right to left or north/south and will run perfectly smoothly.
I'd prefer to keep the same length shafts..but I suppose you could have the shaft re-tubed a 1/2" longer...would be cleaner than adding spacer.
Is this a Ridetech setup? If it is a spacer on the u-joint flange on the diff side of the half shaft would be the simplest remedy.
The differential is fully installed and not easily relocated. Changing the half shaft lengths / adding a spacer would by far and away be the most efficient solution.
No, I’t doesn’t appear to be a “kit” type install. It’s all Strange Engineering differential components with offset trailing arms. The half shafts appear to be stock.
My initial thought is a simple block of steel machined to fit accordingly. If any anomalies are experienced, a custom length shaft will be needed. Hoping to avoid that expense tho.
Thanks all for the input. I’m thinking for the short term, I’ll add spacers. I’m gonna take measurements tomorrow and immediately contact some vendors to price out the custom half shafts. Didn’t want to spend that amount of cash, but it’s looking to be the strongest, most reliable solution.
Thanks again, this forum has proven to be invaluable on this build.
Do what you want, but adding a spacer between the flange and half shaft will be putting additional stress on the bolts. I wouldn’t want to put a lot of torque on that setup.
Yes...just take the halfshaft to any driveshaft shop. They will use a lathe to cut welds and remove your yokes...and install whatever length tube you want. I had custom 3.5"x.134 wall shafts made for my combo at a shop that typically does big truck shafts. Been there for many years and perfectly smooth even literally at 200 MPH.
Any other place you deal with is just going to have it made locally and markup the price to you.