C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Corvette Caliper Curse

Thread Tools
 
Search this Thread
 
Old Aug 18, 2022 | 07:39 AM
  #1  
Pale Roader's Avatar
Pale Roader
Thread Starter
Burning Brakes
Conversation Starter
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Oct 2020
Posts: 1,149
Likes: 265
From: The frozen wastes...
Default Corvette Caliper Curse

Yeah, i know, this has NEVER been asked...

So, are these things junk? Serious question.

My 68 Cadillac had front discs. That thing sat, pretty much undriven, for THIRTY YEARS. One time i did not touch it for three. I did a brake job once on it, in 1997, but the calipers were still perfect, and not the problem (bad master and pads/shoes/rotors turned). It NEVER leaked. I've never had a Mopar caliper leak, no matter how long it sat. Get in, brakes work. Period. EVERY time. I'm talking a LOT ov Mopars. Very few ov my GM's i had when i was young had discs, but the few that did, never gave me problems. Many ov those had sat too.

How does GM's halo car get this so wrong? These things are stone-axe simple.

Here is my other question: Will just buying Wilwoods just bypass this whole curse. Obvious answer, but i'll still ask it.
Reply
Old Aug 18, 2022 | 08:00 AM
  #2  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 13,177
Likes: 7,781
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

I'm guessing you are having Caliper issue's.
Yes many complain about it.
No, I haven't had issue's since I stainless sleeved mine years ago.
You can change pistons and convert to O ring style and then they will be like your MoPar brakes.
Or you can buy wilwoods and have aluminium housings that save unsprung weight. But other than that no real difference to an O ring conversion. No gain in braking performance anyway.
Perhaps I'm lucky. but I really can't complain. But I do take mine out for a spin when I can. Yes I still run lip seals and Dot 5.
Reply
Old Aug 18, 2022 | 08:02 AM
  #3  
fake's Avatar
fake
Safety Car
15 Year Member
Top Answer: 1
 
Joined: Jan 2004
Posts: 4,549
Likes: 343
From: Glastonbury CT
Default

The secret to corvette calipers BLEED them every year and you will have no problems. Also i do not know what the best brake fluid is and may be some one could tell me, but why are some more expensive than others?
Reply
Old Aug 18, 2022 | 08:45 AM
  #4  
Avispa's Avatar
Avispa
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2009
Posts: 4,191
Likes: 951
From: Corpus Christi, TX
Default

Been visiting over here from the C1/C2 forum for some expertise I can't get over there, and came across this thread. What to do about brake calipers is another one of those topics that just doesn't get a clear answer, just a lot of people talking past each other.

You might find this webpage helpful. https://www.duntovmotors.com/tech-calipers.php

The long and short of it is the lip seals in from the factory or stock rebuilt C2/C3 calipers tend to develop leaks if they're not put under pressure for more than a few weeks. This is more than likely what you're experiencing. You can reduce the chances a lot by pumping the brakes a few times every 2 weeks or so if the car isn't being used. More than a few people have tried o-ring seal conversions and claim to have good results. I tried those about 15 years ago and suspected what was going to happen even before I put the calipers back on the car. The seals just made too tight a fit in the caliper bore and sure enough, exactly what the Duntov Motors article says would happen did in fact happen. First pump on the pedal after a few miles of no-brake, the pedal would go almost to the floor. Second pump, right back at the top. So those came off and back to lip seals.

With all that, I've had DOT 5 silicone brake fluid in the car for longer than that, and I've never developed a seal leak even though the most recent storage was two full years without being anywhere near the car. Brakes worked perfectly the first time out and no leaks.

So, re-seal the leaky ones and flush the system with denatured alcohol or methanol, and then refill with DOT 5. There's a lot of stupid argument about that on the C1/C2 forum too....lol Much more heat than light. Then again, no one on that forum has EVER posted about a seal failure in an actual, on the car brake system using DOT 5. It would STILL be a good idea to pump the brakes periodically when the car isn't used for more than a week or two at a time, because I'm not positive DOT 5 solves the seal leak problem fully.
Reply
Old Aug 18, 2022 | 10:35 AM
  #5  
interpon's Avatar
interpon
Le Mans Master
Supporting Member
All Eyes On Me
Liked
Loved
Community Favorite
 
Joined: Jun 2019
Posts: 7,649
Likes: 2,466
From: Indiana
Default

well i think the cadillac has one piston? so half the chances to leak
Reply
Old Aug 18, 2022 | 10:40 AM
  #6  
gg521's Avatar
gg521
Racer
15 Year Member
 
Joined: Jan 2008
Posts: 295
Likes: 58
From: Arvada Colorado
Default

Yes, Wilwoods will solve your problem.
Reply
Old Aug 19, 2022 | 01:16 AM
  #7  
68/70Vette's Avatar
68/70Vette
Team Owner
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2004
Posts: 40,353
Likes: 787
From: Redondo Beach, California
Default

I think the piston bores on OEM Corvette calipers are cast iron. Brake fluid collects water and the iron bores eventually rust and leak. Corvette calipers are rebuilt by pressing in stainless steel sleeves to prevent future rusting. My OEM Corvette caliper knowledge is REALLY dated. I haven't messed with them for decades. Are the piston bores still just bored out from the cast iron bodies of the calipers or did GM eventually start making them with stainless steel sleeves?
Reply
Old Aug 19, 2022 | 02:04 AM
  #8  
carriljc's Avatar
carriljc
Le Mans Master
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2001
Posts: 6,713
Likes: 1,372
Default

I installed Wilwoods in 2012 and haven't had a problem since.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Aug 19, 2022 | 03:36 AM
  #9  
Pale Roader's Avatar
Pale Roader
Thread Starter
Burning Brakes
Conversation Starter
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Oct 2020
Posts: 1,149
Likes: 265
From: The frozen wastes...
Default

Alrighty. I get it. To be honest, i've never really taken a good look at all these other cars' calipers... so i cant say what the difference is. All i know is that EVERYONE complains about C3 calipers, and i've only had a C3 for a year, and already both front ones leaked. Wilwoods sound like a good investment. I REALLY like saving weight too.
Reply
Old Aug 19, 2022 | 05:05 AM
  #10  
Shovels and Vettes's Avatar
Shovels and Vettes
Le Mans Master
 
Joined: May 2008
Posts: 9,063
Likes: 2,736
2022 C3 of the Year Finalist - Modified
Default

I put rebuilt o-ring calipers on my 77 when I restored it five years ago. Since then I have driven the car 18,000 plus miles, and I have ZERO leaks ever. I also bled it first time by gravity bleeding and MityVac suckdown, which gave me good hard pedal. I bled it again when I switched fluids.....again, no problem. I read about these "caliper" problems all the time on this forum.......but they have worked flawlessly for me.....so far.
Reply
Old Aug 19, 2022 | 05:40 AM
  #11  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 13,177
Likes: 7,781
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

And I too see lots of complaints about leaky Calipers.
But those of us with no issues have nothing to write about.
Think about it. How many people are going to start a thread out of the blue, just to say they do not have any leaks in their brake system?
Perhaps, Just for fun I could start one!
Reply
Old Aug 19, 2022 | 08:49 AM
  #12  
augiedoggy's Avatar
augiedoggy
Le Mans Master
15 Year Member
Liked
Loved
Community Favorite
 
Joined: May 2007
Posts: 5,018
Likes: 1,118
From: North tonawanda NY
Default

Originally Posted by Pale Roader
Alrighty. I get it. To be honest, i've never really taken a good look at all these other cars' calipers... so i cant say what the difference is. All i know is that EVERYONE complains about C3 calipers, and i've only had a C3 for a year, and already both front ones leaked. Wilwoods sound like a good investment. I REALLY like saving weight too.
mine leaked in 2013 after the car sat undriven for like 6 months.... I rebuilt them (oem lip seals) .... a year later I had one of the back ones leak a bit over the winter... pumped the brakes a few times and the leak went away and has been gone for almost 10 years.. 3 of 4 of mine are not sleeved... YMMV but they dont like sitting especially if theres moisture in the brake fluid. moisture expends in cold weather causing issues and particles of rust and trash in oil fluid also can interfere with a good seal.
as far as reliability? The stainless sleeved c3 calipers with orings SHOULD be just as reliable as any aftermarket setup really. the issue is theres a few half assed rebuilders out there that dont do things right it seems as well as folks who dont pay attention to things like runout which is a concern on these cars. The rotors were riveted on for a reason.

Last edited by augiedoggy; Aug 19, 2022 at 08:56 AM.
Reply
Old Aug 19, 2022 | 10:34 AM
  #13  
TX427C3's Avatar
TX427C3
Melting Slicks
20 Year Member
Active Streak: 90 Days
Liked
Loved
 
Joined: Oct 2003
Posts: 2,073
Likes: 332
From: Dallas TX
St. Jude Donor '06-'09,'22,'25
Default

Originally Posted by Pale Roader
I REALLY like saving weight too.
Time to do some research on unsprung weight savings
Reply
Old Aug 19, 2022 | 10:36 AM
  #14  
sunflower 1972's Avatar
sunflower 1972
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Sep 2016
Posts: 2,207
Likes: 964
From: Wauconda IL
Default

Originally Posted by interpon
well i think the cadillac has one piston? so half the chances to leak
Pretty sure they were free floating mounted calipers and not solid mounted like C2 - C3 calipers.
Reply
Old Aug 19, 2022 | 02:19 PM
  #15  
Avispa's Avatar
Avispa
Safety Car
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2009
Posts: 4,191
Likes: 951
From: Corpus Christi, TX
Default

Originally Posted by sunflower 1972
Pretty sure they were free floating mounted calipers and not solid mounted like C2 - C3 calipers.
Yes, they sure were.
Reply
Old Aug 19, 2022 | 05:47 PM
  #16  
Bikespace's Avatar
Bikespace
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Mar 2017
Posts: 11,923
Likes: 4,495
From: Virginia
Default

Originally Posted by Pale Roader
Yeah, i know, this has NEVER been asked...

So, are these things junk? Serious question.
No, but they are different. They work really well, when maintained.

They are fixed caliper, 4 pistons per caliper (plus an O-Ring between the halves), so 5 easy places to leak from. If the rotor runout isn't perfect, they will "pump". Original lip-seals are especially susceptible to this, but the rotor runout is crucial for all calipers. Original bores could corrode if the fluid was not changed regularly. As others pointed out, the stainless sleeves and O-Rings mitigate some of these issues, but it's a 40+ y.o. sports car, you still need to maintain it.

After C3s ended, the fixed, multiple piston caliper didn't come back to Corvettes until the C6 Z06 (and only in the front, I think). Today, lots of performance-oriented cars have them (usually only in the front). Cars can get away with it because they are newer, more disposible, and have rotors/hubs/bearings that are replaced as an assembly.
Reply
Old Aug 19, 2022 | 05:52 PM
  #17  
Bikespace's Avatar
Bikespace
Race Director
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Mar 2017
Posts: 11,923
Likes: 4,495
From: Virginia
Default

Originally Posted by 4-vettes
And I too see lots of complaints about leaky Calipers.
But those of us with no issues have nothing to write about.
Think about it. How many people are going to start a thread out of the blue, just to say they do not have any leaks in their brake system?
Perhaps, Just for fun I could start one!
Leave a link here when you start that thread! I've gone through both cars, and have zero leaking calipers (right now). If something leaks, I'll fix it, and continue driving the car!

The internet in general, and Forums like this one in particular, amplify complaints. For every "look at what cool thing I did with/to my car" thread, there are a dozen complaints, problems, or folks asking for help. And the C3 enthusiasts seems to be a lot better about handling adversity than most car communities.
Reply

Get notified of new replies

To Corvette Caliper Curse

Old Aug 19, 2022 | 06:12 PM
  #18  
sunflower 1972's Avatar
sunflower 1972
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Sep 2016
Posts: 2,207
Likes: 964
From: Wauconda IL
Default

Yea, C2 - C3 brakes are pretty good.

Reply
Old Aug 19, 2022 | 08:58 PM
  #19  
Pale Roader's Avatar
Pale Roader
Thread Starter
Burning Brakes
Conversation Starter
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Oct 2020
Posts: 1,149
Likes: 265
From: The frozen wastes...
Default

Originally Posted by C6-CYa
Time to do some research on unsprung weight savings
Research has long been done. Just gotta find the extra scratch to get it...
Reply
Old Aug 19, 2022 | 09:02 PM
  #20  
Pale Roader's Avatar
Pale Roader
Thread Starter
Burning Brakes
Conversation Starter
All Eyes On Me
Photogenic
Top Answer: 1
 
Joined: Oct 2020
Posts: 1,149
Likes: 265
From: The frozen wastes...
Default

Originally Posted by Bikespace
Leave a link here when you start that thread! I've gone through both cars, and have zero leaking calipers (right now). If something leaks, I'll fix it, and continue driving the car!

The internet in general, and Forums like this one in particular, amplify complaints. For every "look at what cool thing I did with/to my car" thread, there are a dozen complaints, problems, or folks asking for help. And the C3 enthusiasts seems to be a lot better about handling adversity than most car communities.
Well... i am TRYING to get past the complaints stage. But when you underpay for a cheap car... thats 50 years old... well, i might be here for a while.
Reply



All times are GMT -4. The time now is 06:25 AM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE