C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Why did GM reduce rams-horn manifold to 2"

Thread Tools
 
Search this Thread
 
Old Feb 16, 2023 | 12:03 PM
  #1  
garkahn60's Avatar
garkahn60
Thread Starter
Advanced
Conversation Starter
All Eyes On Me
 
Joined: May 2018
Posts: 89
Likes: 6
Default Why did GM reduce rams-horn manifold to 2"

The high performance 327's in the C2's had 2.5" ram-horn exhaust manifolds. Anybody know why they went to 2" later on and for the C3's? I am considering replacing my stock '69 manifolds with the earlier 2.5's so I can run 2.5" pipes all the way back.
Also, anyone had any bad experiences or good doing this?
Thanks
Reply
Old Feb 16, 2023 | 01:36 PM
  #2  
dan1495's Avatar
dan1495
Burning Brakes
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Jan 2006
Posts: 1,070
Likes: 329
From: Clear Lake Shores Texas
2016 C3 of Year Finalist
Default

I had a 69 350/350 that had the 2.5” manifolds on it when I bought it. I don’t remember any issues other than I think the drivers side had a provision for a different alternator setup that the C3 didn’t need. That was years ago so I’m sure others can clarify this.
Reply
Old Feb 16, 2023 | 02:47 PM
  #3  
carriljc's Avatar
carriljc
Le Mans Master
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Jan 2001
Posts: 6,631
Likes: 1,340
Default

garkahn60
I put 2.5" ramhorns on my 68. I used 64-65 downpipes from the ramhorns to the regular 2.5" system for a 1968 SBC. No problem really. I have since modified the pipes to go around a 200-4r and below the crossmember but you can eyeball the original installation process at this link. https://www.corvetteforum.com/forums...post1598185200


Originally Posted by garkahn60
The high performance 327's in the C2's had 2.5" ram-horn exhaust manifolds. Anybody know why they went to 2" later on and for the C3's? I am considering replacing my stock '69 manifolds with the earlier 2.5's so I can run 2.5" pipes all the way back.
Also, anyone had any bad experiences or good doing this?
Thanks
Reply
Old Feb 16, 2023 | 03:31 PM
  #4  
Taijutsu's Avatar
Taijutsu
Drifting
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Apr 2002
Posts: 1,725
Likes: 37
From: Stockton Ca
Default

I did this on my 74.
Went from 280 hp, 315 tq.
To 300 hp and 330 tq,
It is all to the good!
Reply
Old Feb 17, 2023 | 11:41 AM
  #5  
Fly skids up!'s Avatar
Fly skids up!
Melting Slicks
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: May 2021
Posts: 2,212
Likes: 1,267
From: Fleming Island, FL
Default

Originally Posted by Taijutsu
I did this on my 74.
Went from 280 hp, 315 tq.
To 300 hp and 330 tq,
It is all to the good!
Good information!
Reply
Old Feb 17, 2023 | 12:00 PM
  #6  
Jebbysan's Avatar
Jebbysan
Dr. Detroit
Supporting Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2012
Posts: 10,090
Likes: 4,013
From: New Braunfels Texas
Default

If you are going to run manifolds....the 64-65 2.5" units are the only thing to use.......
Not one engine that GM dyno'd will make it's advertised power with the stock manifolds and exhaust......GM screwed the pooch on this bad.....the LT-1 had a 2" outlet with a flared out 2.5" exhaust back to a muffler with 2" outlet.......
I recently did a 357ci small block with TF DH175 heads and hyd. roller cam.......we used the 65 2.5" manifolds and Corvette Central downpipes and full exhaust.....with a pair of Magnaflows......the car ran much better than I anticipated....but left some power on the table....I would say to the tune of 25-30hp.....this is a 430hp setup through headers.....

Jebby
Reply
Old Feb 17, 2023 | 01:00 PM
  #7  
427Hotrod's Avatar
427Hotrod
Race Director
25 Year Member
Liked
Loved
Top Answer: 5
 
Joined: Jan 2000
Posts: 13,003
Likes: 2,240
From: Corsicana, Tx
2020 C2 of the Year - Modified Winner
2020 Corvette of the Year (performance mods)
C2 of Year Winner (performance mods) 2019
2017 C2 of Year Finalist
Default

Interestingly if I'm not mistaken, Donny Brass who runs a 327/350 HP '65 in the FAST series as a pure stocker actually said he went slightly quicker with 2" over 2.5's. Sounds counter intuitive for sure and If I was building one I'd use 2.5". Donny runs low/mid 12's in his car.

JIM
Reply
Old Feb 17, 2023 | 06:33 PM
  #8  
boat196's Avatar
boat196
Burning Brakes
Supporting Lifetime
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2007
Posts: 889
Likes: 241
From: Green Valley Ca
Default

Originally Posted by 427Hotrod
Interestingly if I'm not mistaken, Donny Brass who runs a 327/350 HP '65 in the FAST series as a pure stocker actually said he went slightly quicker with 2" over 2.5's. Sounds counter intuitive for sure and If I was building one I'd use 2.5". Donny runs low/mid 12's in his car.

JIM
This is true, on the dyno Donny stated his car picked up six horses with the 2” manifolds over the 2 1/2” manifolds.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

 Joe Kucinski
story-1

Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

 Michael S. Palmer
story-2

5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

 Joe Kucinski
story-3

7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

 Pouria Savadkouei
story-4

How Likely Are These Five 2027 Corvette Rumors to Be True?

 Brett Foote
story-5

9 Best Corvettes You Can Buy for Half Price (& 1 You Should NEVER Buy!)

 Joe Kucinski
story-6

8 Very Best Corvettes of Amelia Island 2026

 Joe Kucinski
story-7

Top 10 WORST Corvette Engineering Failures of All Time!

 Joe Kucinski
story-8

10 Records the C8 Corvette Generation Has SMASHED (& 1 Glaring Failure)

 Joe Kucinski
story-9

7 Wildest Corvette Concepts Ever Made

 Brett Foote
Old Feb 18, 2023 | 02:03 AM
  #9  
4-vettes's Avatar
4-vettes
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Nov 2006
Posts: 12,936
Likes: 7,571
From: Sunshine Coast, Queensland, Australia
2025 C3 of the Year Finalist - Modified
2024 C3 of the Year Finalist- Modified
2022 C3 of the Year Finalist - Modified
Cruise-In VIII Veteran
Default

While I find that interesting, I also find it hard to believe.
I personally would like to see that repeated.
Generally speaking a restriction in the exhaust should cause a loss, not a gain.
None the less, No one has really answered the original question, Why did Chevy do this???
Reply
Old Feb 18, 2023 | 02:09 AM
  #10  
BOOT77's Avatar
BOOT77
Melting Slicks
10 Year Member
 
Joined: Nov 2010
Posts: 2,216
Likes: 112
From: Michigan
Default

In my opinion it's more than just manifold out/collector size. For example Castheads claims that a y-pipe will make better ave power with manifolds, dyno tested they said. And I agree with that.

Still with countless combos some things will effect others differently but I still think the majority a 2.5" will work better. I have some of the reproduction 2.5" for my C3 and even if they cost me a bit over LT headers, I'll make up for it in other areas.

Another thought is half-truths, for example I know someone who use to say that a certain part almost always lost HP on the dyno But he would leave out how the car was faster on the track because dyno's don't move! Nothing wrong with dyno's and just like a flowbench they are a useful tool to a point But ultimately the road/track is what has the final say.

GM & others manufacturers purposefully reduced power, they claimed emissions But the fact is people use to be able to walk/drop out of highschool and go right into high paying factory jobs. Buy a nice high powered car and then wrap themselves around a tree drinking on the weekend. So power had to go away and now that safety has become fool proof almost and cost more for those cars, it's back! Seriously go watch youtube and you can see kids doing stupid stuff in a bmw w/o seats belts n hit a wall, then walk away. Most imported cars were higher power in countries where commoners couldn't afford them.
Reply
Old Feb 18, 2023 | 06:38 AM
  #11  
Jebbysan's Avatar
Jebbysan
Dr. Detroit
Supporting Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2012
Posts: 10,090
Likes: 4,013
From: New Braunfels Texas
Default

Originally Posted by 4-vettes
While I find that interesting, I also find it hard to believe.
I personally would like to see that repeated.
Generally speaking a restriction in the exhaust should cause a loss, not a gain.
None the less, No one has really answered the original question, Why did Chevy do this???
Yeah....I find it very hard to believe too....and I stand behind my original statement as someone who has seen the swap performed many times....and drove the car afterward....

The only real reason I can think is money....GM simply just put one manifold on everything....

I had both on the floor last year and compared the size difference....it is pretty staggering where the two tubes come from the outside to meet the center....huge volume increase....
My father performed the 2.5" swap on every Vette he ever had....even both of his 77's"....it was a very popular thing to do....

Jebby
Reply
Old Feb 18, 2023 | 08:15 AM
  #12  
C3Highway's Avatar
C3Highway
Racer
Supporting Lifetime
Liked
Loved
Community Favorite
Top Answer: 1
 
Joined: Nov 2017
Posts: 319
Likes: 125
From: Midwest
Default

The Venturi Effect can be difficult to grasp because one might expect pressure to always increase when air is pushed through a more resricted pipe. However, the consequent increase in velocity is sometimes greater than any potential increase in pressure and so a net increase in gas velocity and a net decrease in gas pressure is realized.

In other words, depending on hp output, bigger exhaust pipes sometimes helps but in other applications can actually slow exhaust flow somewhat.
Reply
Old Feb 18, 2023 | 06:39 PM
  #13  
Tranz Zam's Avatar
Tranz Zam
Melting Slicks
 
Joined: Jul 2019
Posts: 2,232
Likes: 1,961
From: MA/NH Seacoast
Default

Originally Posted by 4-vettes
While I find that interesting, I also find it hard to believe.
I personally would like to see that repeated.
Generally speaking a restriction in the exhaust should cause a loss, not a gain.
None the less, No one has really answered the original question, Why did Chevy do this???
I find it extremely hard to believe.
Reply
Old Feb 18, 2023 | 07:22 PM
  #14  
68hemi's Avatar
68hemi
Race Director
 
Joined: Nov 2003
Posts: 10,696
Likes: 3,082
From: Cottonwood AZ
C1 of Year Finalist (performance mods) 2019
Default

Originally Posted by 4-vettes
While I find that interesting, I also find it hard to believe.
I personally would like to see that repeated.
Generally speaking a restriction in the exhaust should cause a loss, not a gain.
None the less, No one has really answered the original question, Why did Chevy do this???
I believe it WAS answered. Consolation of parts by GM the did not think there was any longer a need for 2 1/2” SB manifolds.
Reply
Old Feb 20, 2023 | 08:30 AM
  #15  
lionelhutz's Avatar
lionelhutz
Race Director
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Apr 2007
Posts: 11,148
Likes: 889
From: South Western Ontario
Default

Originally Posted by C3Highway
The Venturi Effect can be difficult to grasp because one might expect pressure to always increase when air is pushed through a more resricted pipe. However, the consequent increase in velocity is sometimes greater than any potential increase in pressure and so a net increase in gas velocity and a net decrease in gas pressure is realized.

In other words, depending on hp output, bigger exhaust pipes sometimes helps but in other applications can actually slow exhaust flow somewhat.

In a venturi, the pressure at or in the restriction will reduce compared to the pressure pushing the exhaust through that smallest restriction. But, the pressure at the cylinders required to push the exhaust through that restriction will not reduce. You can only force the same flow through a smaller pipe by using more pressure.

On the other hand, the velocity increase could help with scavenging the cylinders.
Reply
Old Feb 21, 2023 | 10:29 AM
  #16  
gbvette62's Avatar
gbvette62
Race Director
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2000
Posts: 12,580
Likes: 3,067
From: Shamong, NJ
Default

Originally Posted by 68hemi
I believe it WAS answered. Consolation of parts by GM the did not think there was any longer a need for 2 1/2” SB manifolds.
That would be my guess. The Corvette was the only model that used the 2 1/2" ram horns, and only on the higher horse engines. By dropping the larger manifolds, they reduced inventory, and simplified production by hanging the same manifolds on every engine. They probably figured out that there wasn't that much of a difference in performance either.

The introduction of big blocks, as the highest performance optional engines, probably had something to do with it too, but in the end it probably came down to money and costs. Almost every change GM made usually was based on building cars quicker and cheaper. This is not a knock on GM. If you can save .25 cents on every car you build, without effecting build quality or operation, that's a huge savings when spread across thousands or millions of cars.
Reply
Old Feb 21, 2023 | 11:02 AM
  #17  
Jebbysan's Avatar
Jebbysan
Dr. Detroit
Supporting Member
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2012
Posts: 10,090
Likes: 4,013
From: New Braunfels Texas
Default

Originally Posted by gbvette62
That would be my guess. The Corvette was the only model that used the 2 1/2" ram horns, and only on the higher horse engines. By dropping the larger manifolds, they reduced inventory, and simplified production by hanging the same manifolds on every engine. They probably figured out that there wasn't that much of a difference in performance either.

The introduction of big blocks, as the highest performance optional engines, probably had something to do with it too, but in the end it probably came down to money and costs. Almost every change GM made usually was based on building cars quicker and cheaper. This is not a knock on GM. If you can save .25 cents on every car you build, without effecting build quality or operation, that's a huge savings when spread across thousands or millions of cars.
I think they also assumed that most people would install long tube headers on these cars.......the 69' Camaro 302 had long tube headers as a dealer installed option and were delivered with them in the trunk......
Another interesting fact is that ALL C3's fater 69' came with 2" exhaust....save for the L-88, LS-6, and L-71/L-89 cars.......my original 69' 427/400 had 2" exhaust on it and was so terrible that when I removed it for a 2.5" chambered system it was like someone stuffed another engine in it......I had to adjust the idle screws to compensate......I was going to rejet it but ended up selling the car.......it probably added over 50 horsepower just about everywhere.......only thing I can figure is, like the 2" manifold deal, is that they saved a $1 on each car.......
Good ol' Generous Motors...LOL.

Jebby
Reply
Old Feb 21, 2023 | 04:52 PM
  #18  
gbvette62's Avatar
gbvette62
Race Director
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2000
Posts: 12,580
Likes: 3,067
From: Shamong, NJ
Default

Originally Posted by Jebbysan
I think they also assumed that most people would install long tube headers on these cars.......the 69' Camaro 302 had long tube headers as a dealer installed option and were delivered with them in the trunk......
Actually, by 69 Chevrolet no longer offered headers for the Z/28, headers were only available with the 67 and 68 Z/28.

In 67 and 68, the Z/28 could be ordered with a set of headers for installation after delivery, a cowl induction air cleaner for dealer or owner installation or both. Unlike the 69 cowl induction hood, the 67/68 offered a cowl air cleaner with duct work that attached it to the firewall above the heater box (and requiring a hole to be cut in the firewall), which drew air in through the cowl fresh air vents at the base of the windshield. The 68 Camaro Assembly Manual shows the headers being "cancelled" around April 68. The GM headers were manufactured by Kustom Headers for GM, though I think they may also been sourced from Stahl. For 69, the headers could still be ordered through Chevrolet Parts, but could not be ordered as part of a factory new car order. This was also the case with the Cross Ram 2x4 set up, it was strictly a service replacement part.

When it was first offered, I don't think Chevrolet expected to sell many Z/28's. Like the L-88, it was only offered so that Chevrolet could build enough of them to make the engine legal for Trans Am racing. Headers were probably offered to make it easier for someone to build a race car from the Z/28. By late 68, Chevrolet probably realized that most people buying Z/28's were not buying them to race, and the headers were dropped. Also, while I've never seen any production numbers for the headers (or the cowl air cleaner), I don't think they were very popular options. For 68 the Z/28 package was about $400, but almost doubled to $780 when the headers were ordered, making the headers a $380 option, far more then headers from a speed shop at the time.

Back to the ram horns, the fact that only one engine in 66 and 67, the 327/350, would have come with the 2 1/2" ram horns, probably figured into the death of the larger manifolds too. From 62-65, anywhere from 2 to 4 different engines each year used the larger manifolds, making it easier to justify producing two different manifolds. The coming emission regulations also may have figured into the equation. Once A.I.R. started being needed on some engines, that increased the number of different manifolds needed.

As I said before, in the end I'm sure it was a dollar and cents decision, made by GM's bean counters.
Reply

Get notified of new replies

To Why did GM reduce rams-horn manifold to 2"





All times are GMT -4. The time now is 12:10 AM.

story-0
Every Corvette Grand Sport Explained! (C2, C4, C6, C7, & C8)

Slideshow: Every Corvette Grand Sport explained

By Joe Kucinski | 2026-03-26 07:13:44


VIEW MORE
story-1
Grand Sport & Grand Sport X Launch Alongside All-New 535hp LS6 V8!

Slideshow: Breaking down the 2027 Grand Sport, Grand Sport X, Stingray, and LS6 V8.

By Michael S. Palmer | 2026-03-26 13:48:45


VIEW MORE
story-2
5 Reasons Bad Drivers Crash & 5 Ways to Avoid a Costly Mistake!

Slideshow: 5 reasons bad drivers crash sports cars & 5 ways to avoid a costly shame!

By Joe Kucinski | 2026-03-25 16:32:55


VIEW MORE
story-3
7 Bolt-On Upgrades From Extreme Online Store to Level Up Your C6 Corvette

Slideshow: Check out these easy-to-install upgrades from Extreme Online Store that reshape the look and feel of the C6 Corvette.

By Pouria Savadkouei | 2026-03-23 17:00:27


VIEW MORE
story-4
How Likely Are These Five 2027 Corvette Rumors to Be True?

There may be some big changes on the horizon.

By Brett Foote | 2026-03-18 06:55:42


VIEW MORE
story-5
9 Best Corvettes You Can Buy for Half Price (& 1 You Should NEVER Buy!)

Slideshow: 9 best Corvettes you can buy for half price (and 1 you shouldn't!)

By Joe Kucinski | 2026-03-17 10:20:26


VIEW MORE
story-6
8 Very Best Corvettes of Amelia Island 2026

Slideshow: 8 best Corvette of Amelia Island 2026

By Joe Kucinski | 2026-03-11 09:28:52


VIEW MORE
story-7
Top 10 WORST Corvette Engineering Failures of All Time!

Slideshow: Top 10 worst Corvette engineering failures

By Joe Kucinski | 2026-03-10 17:38:03


VIEW MORE
story-8
10 Records the C8 Corvette Generation Has SMASHED (& 1 Glaring Failure)

Slideshow: 10 records the C8 Corvette generation has SMASHED (& 1 glaring failure).

By Joe Kucinski | 2026-03-02 11:16:36


VIEW MORE
story-9
7 Wildest Corvette Concepts Ever Made

Out of the many Corvette concepts that exist, these are by far the wildest of the bunch.

By Brett Foote | 2026-03-02 11:03:54


VIEW MORE