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Quietest side pipe muffler insert

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Old Apr 7, 2024 | 11:15 AM
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Default Quietest side pipe muffler insert

I realize this topic has been beat to death.
Building a mostly stock 70 LT-1 coupe. Original engine, trans and rear. Engine will be built to stock almost specs with a little tighter quench. I have access to 100LL so detonation isn't an issue.
Only using two "day two" mods that can be easily "undone" if I ever want to go back 100% stock.
1. Koni adjustable shocks.
2. Kustom headers and side pipes. These are the ones sold by GM which have GM part numbers stamped on them.

I am old. As much as I love the side pipes, I want them as quiet as possible.
Preliminary research indicates that the Hooker reverse flow, part number‎ 21021HKR is the best I can hope for.

https://www.jegs.com/i/Hooker/520/21...UaApRbEALw_wcB

Am I on the right track?
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Old Apr 7, 2024 | 11:26 AM
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Ive been through the stick inserts with giber wrapping, the Sweet Thunder inserts and now I have the STS Baffles. The stock inserts were by far the quietest.
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Old Apr 7, 2024 | 01:12 PM
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Hooker reverse flows are the quietist but consume the most horsepower. I'm not sure I would choke up an LT-1.
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Old Apr 7, 2024 | 03:21 PM
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I'm building an LT-1 for mine right now. I have the Vettepacks in my side pipes. Should be finished in a few weeks. Not quiet but not too bad.

The Hooker reverse flows should be the quietest inserts. LT -1 cam has a lot of exhaust duration and runs pretty well even with exhaust restriction. Keeping the overlap in check helps with restrictive exhaust. Most tight LCA aftermarket cams will get strangled to death with restrictive exhaust. LT-1 is VERY wide 116 LCA.
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Old Apr 7, 2024 | 07:25 PM
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Do you have part numbers for the rest of the system, or a picture?

The Hooker-style sidepipes (or Dougs, or several others), put a 4" pipe down the side, with the collector outside the frame.

The 1969, only, stock GM sidepipes do something else, and I didn't think they accepted a 4" pipe insert. But they do fit under the stock sidepipe covers.

It sounds like you have some hybrid system, with a GM part number somewhere?
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Old Apr 7, 2024 | 07:36 PM
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Originally Posted by Bikespace
Do you have part numbers for the rest of the system, or a picture?

The Hooker-style sidepipes (or Dougs, or several others), put a 4" pipe down the side, with the collector outside the frame.

The 1969, only, stock GM sidepipes do something else, and I didn't think they accepted a 4" pipe insert. But they do fit under the stock sidepipe covers.

It sounds like you have some hybrid system, with a GM part number somewhere?
These- GM Part #s 3960710. and # 3960709






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Old Apr 7, 2024 | 07:53 PM
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Originally Posted by Richard454
These- GM Part #s 3960710. and # 3960709

Thanks @Richard454! I'm curious to see how the OP will get those to fit on an LT-1 SBC. Those are for an L88 BBC.
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Old Apr 7, 2024 | 08:12 PM
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Originally Posted by Bikespace
Thanks @Richard454! I'm curious to see how the OP will get those to fit on an LT-1 SBC. Those are for an L88 BBC.
Oops- the small block are 3977971 - LH SB Header 3977972 - RH SB Header
They both use the same side tube-3960713 - Side Tube
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Old Apr 7, 2024 | 08:24 PM
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Originally Posted by Richard454
Oops- the small block are 3977971 - LH SB Header 3977972 - RH SB Header
They both use the same side tube-3960713 - Side Tube
Ah, that makes sense. I didn't realize those existed. Those are basically the Hooker or Doug's style sidepipes.

The first hit on that part number was this thread, with catalog pages, and other info. Very nifty!

https://www.yenko.net/forum/showthread.php?t=177523
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Old Apr 7, 2024 | 09:49 PM
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Make me wonder if Gm made them first before Hooker and the rest?
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Old Apr 7, 2024 | 10:09 PM
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Kustom made them for GM. Might have been one other supplier also. They were for road racing. Shown in the Chevy Power Manual.

Your link above is for the louder glass packs. You want the quieter "reverse flow" inserts.
https://www.jegs.com/i/Hooker-Header...21002/10002/-1

Last edited by stingr69; Apr 7, 2024 at 10:14 PM.
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Old Apr 8, 2024 | 02:04 AM
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Hi

I am using the reverse flow mufflers for our biyearly governmental technical car inspection. I tried many inserts, the reverse flows are the quietest.

Rgds
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Old Apr 8, 2024 | 06:45 AM
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Originally Posted by Crimson Thunder
Hooker reverse flows are the quietist but consume the most horsepower. I'm not sure I would choke up an LT-1.
I have to agree. I tried all 3 Hooker muffler inserts. The restrictive ones just killed the HP. The next one, like glass packs still had a noticeable loss of HP but not too bad. The Max Flow were like running open headers power wise, but I couldn't take the noise (I'm old too). My issue was that I wanted to do track events at Lime Rock that has sound restrictions.

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Old Apr 8, 2024 | 07:23 AM
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Originally Posted by WESCH
Hi

I am using the reverse flow mufflers for our biyearly governmental technical car inspection. I tried many inserts, the reverse flows are the quietest.

Rgds
Same experience here.
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Old Apr 8, 2024 | 08:42 AM
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Originally Posted by stingr69
Kustom made them for GM. Might have been one other supplier also. They were for road racing. Shown in the Chevy Power Manual.

Your link above is for the louder glass packs. You want the quieter "reverse flow" inserts.
https://www.jegs.com/i/Hooker-Header...21002/10002/-1
interesting. I thought they were not designed for performance though?

I have gone from sweet thunder inserts to american chambered myself and I find the classic chamber vette packs doesnt have as much drone and just a bit more pleasing sounding but they are still not quiet.

Last edited by augiedoggy; Apr 8, 2024 at 10:19 PM.
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Old Apr 8, 2024 | 08:51 AM
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Originally Posted by Bikespace
Ah, that makes sense. I didn't realize those existed. Those are basically the Hooker or Doug's style sidepipes.

The first hit on that part number was this thread, with catalog pages, and other info. Very nifty!

https://www.yenko.net/forum/showthread.php?t=177523
Yes. I am a long time poster on the Yenko site. That is the set I bought, made by Kustom for GM.
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Old Apr 8, 2024 | 09:00 AM
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Originally Posted by lynnbilodeau
Yes. I am a long time poster on the Yenko site. That is the set I bought, made by Kustom for GM.
Those are really neat, and a great fit for an otherwise original LT-1.

Were these the same sidepipe headers (along with the L88 versions) that the first batch of C3 racers were using in 68? I couldn't find them in my 1980 Chassis and Body Parts catalog, but perhaps race parts were kept out of that.

I'm looking forward to seeing the completed project!
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Old Apr 8, 2024 | 09:04 AM
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I am running an LT-1 spec engine in my 69 Z/28 right now. It is coded as an L46, but I installed an LT-1 camshaft, and used the Z high rise and carb, which is very similar to the 70 intake and carb. Yes, I know the numbers aren't the same, but performance is. On that set up, I am running headers with a 2.5 inch Magnaflow set up. I have the original 302 complete with smog, but put this engine in "temporarily" in 2012. It is so much fun, I can't talk myself into taking it back stock; especially with the manifolds and smog set up.

Even though the Corvette has the original engine, trans and rear, it is missing the smog set up. I figured the Kustom side pipes would be the ultimate day two... and a lot more fun. Not like this is going to be a daily driver. But I will drive it.
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Old Apr 8, 2024 | 10:44 AM
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Lynnbilodeau,
I have a stroker 383/TKX in the Vette right now but the original L-82 short block is getting back dated to '70 LT-1 heads and an LT-1 cam before being reinstalled. The '80 hood will never accommodate the LT-1 intake so I am keeping the stock aluminum intake and Larsburetor. The sidepipes are Doug's.

My '69 Z/28 still has the 302 with full smog dress but I run a bigger Crane cam. Plans for that one involve an overhaul and a smaller Isky solid flat tappet cam. Might put the Hooker super comps back on while Im at it. Should run fairly well through the repro chambered exhaust.
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Old Apr 8, 2024 | 11:31 AM
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Originally Posted by Bikespace
Those are really neat, and a great fit for an otherwise original LT-1.

Were these the same sidepipe headers (along with the L88 versions) that the first batch of C3 racers were using in 68? I couldn't find them in my 1980 Chassis and Body Parts catalog, but perhaps race parts were kept out of that.

I'm looking forward to seeing the completed project!
The Power Manual shows them as 3977971, and 3977972 for the LH and RH headers, 3960713 for the side tube and 3977899 for a muffler of some kind. Its in the back part of special exhaust system components.
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