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Diff chatter/grinding

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Old Apr 29, 2025 | 05:23 PM
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Default Diff chatter/grinding

Searched a bunch of threads but not exactly my problem. For background—I was having an odd noise at cruise/turns that sounded like it was coming from the diff. At first i thought the diff was self destructing but then for no reason stopped on its own. A year ago i had changed diff fluid 75/90 and 1 bottle AC delco additive. Was perfect for the year until just recently. Jacked the car up and added a second bottle of additive. Now i still have the noise at low or high speed when cold whether driving straight or turning. As things warm it seems to subside. Definitely a metal on metal chatter/grind that reminded me of a deteriorating harmonic balancer hitting the timing cover but never happens when stopped.
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Old Apr 29, 2025 | 07:32 PM
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Make sure the axles are not worn down to the point they are hitting the seal lip of the housing.
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Old Apr 29, 2025 | 09:24 PM
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GTR1999 would know better than me but consider a ring gear bolt that is loose and gradually backing out.
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Old Apr 29, 2025 | 11:21 PM
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Good point Mel, it wasn't uncommon to happen in C3 diff's.
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Old Apr 30, 2025 | 04:31 AM
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At any rate, yes we can all sit here and guess.
But it sounds like it's a good time to remove that diff from the car and go through it.
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Old Apr 30, 2025 | 08:07 AM
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Originally Posted by 4-vettes
At any rate, yes we can all sit here and guess.
But it sounds like it's a good time to remove that diff from the car and go through it.
That is the only way to know for sure.
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Old Apr 30, 2025 | 09:38 AM
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Originally Posted by GTR1999
Good point Mel, it wasn't uncommon to happen in C3 diff's.
Unfortunately I speak from experience returning home from an event at the old Bridgehampton road course on the LIE.
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Old May 16, 2025 | 07:40 AM
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At one time GM recommended replacing diff fluid including the special additive. Then find an area big enough to perform figure eights to clean the posi plates that were slicking while driving especially when turning. No specific number of figure eights, just perform until noise diminishes..
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Old May 31, 2025 | 12:15 PM
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Pulled the diff and found a chip on the ring gear. Still searching for origin of the grind/chatter. So now what is the community’s experience with replacements for a 3.08 ratio? Yukon? Richmond? Other?
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Old May 31, 2025 | 01:59 PM
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How bad is the chip?

Are you looking to change ratios?
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Old May 31, 2025 | 02:35 PM
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Originally Posted by Radovette
Pulled the diff and found a chip on the ring gear. Still searching for origin of the grind/chatter. So now what is the community’s experience with replacements for a 3.08 ratio? Yukon? Richmond? Other?
Differential chattering is in the posi. While the RG may be chipped it depends on where it is chipped, many times the thin edges can be chipped. If the RG is chipped on a drive surface or has a hairline crack, it will fail.

There are no more USA made gears left today. Almost all - if not all, today are Chinese. Corvette gears are specific, meaning they are made only for the corvette, and as a result there are less offerings today. Some gear companies like Motive only offer 355 or 370 vette gears. Others offer the full range only today they charge by the ratio, whereas the USA made gears were sold at one price regardless of ratio. Price gouging in my opinion. Some gears have names that sound similar to now closed companies, but they are not USA made and in fact were reboxed gears that failed first run inspection. Price shoppers end up unknowingly with them thinking they found a deal.
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Old May 31, 2025 | 08:32 PM
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69L88—Not looking to change ratios. The case claimed it was 3.08 but the guts turned out to 3.37 or so. My diff guy has it now so I cannot comment on the chip severity or location
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Old Jun 25, 2025 | 09:13 AM
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Update—found a good used 3.08 gear set (thanks Howard) for my diff guy. He found a shattered clutch plate and 2 clips just floating around inside. All back together now and waiting for time to install.
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Old Jun 27, 2025 | 09:19 AM
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72-79 posi clutches are known to break under hard use. Yet, they are still sold today.
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Old Jun 27, 2025 | 09:23 AM
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Im guessing an L48/auto is not in the hard use category. On another thought is there any special break in for this rebuilt diff?
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