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Freeze plug leaking....

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Old May 2, 2026 | 06:45 PM
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Default Freeze plug leaking....

Just dropped a fresh built 383 in my 76, got everything lined up, filled with antifreeze and was a few days from fire up when I noticed fluid on the floor. Freeze plug by starter is leaking. Now I dropped 1k at the machine shop to have the block redone including new Freeze plugs, pressure test, bore, and mag. I really don't want to yank this engine again but I have never replced a freeze plug. Is it difficult to get the old plug out and what is the best way to do this? I seem to have enough working room, any advice would be appreciated.


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May 3, 2026, 01:07 PM
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Thanks for the video, plug came out just as shown. I ordered a new brass plug and have plenty room to tap in with sealant. Second time this machine shop has given me back a leaky block so it is safe to assume we are about done.
Old May 2, 2026 | 08:27 PM
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No they are not hard to get out. Small hole. Pry out or thread in a dent puller and pull.
Tap in a new one carefully making certain it goes in square. Perhaps a little sealer like Threebond 1104 just for insurance.
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Old May 2, 2026 | 08:50 PM
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Here's a quick segment on tapping and prying them out from Jim's Automotive Machine Shop Inc. - a father / son business. Jump to 46:40 to see Jim removing the plugs.
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Old May 3, 2026 | 09:30 AM
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I think the machine shop that did the work should replace the leaking freeze plug at no charge.
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Old May 3, 2026 | 01:07 PM
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Thanks for the video, plug came out just as shown. I ordered a new brass plug and have plenty room to tap in with sealant. Second time this machine shop has given me back a leaky block so it is safe to assume we are about done.
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Old May 3, 2026 | 07:19 PM
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I guess so. ... just be thankful it was one you could get at.
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Old May 3, 2026 | 07:45 PM
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Default belt & suspenders GM P/N 12378255

Originally Posted by CecilVette
Thanks for the video, plug came out just as shown. I ordered a new brass plug and have plenty room to tap in with sealant. Second time this machine shop has given me back a leaky block so it is safe to assume we are about done.
Suggest you hedge your bets; also Dose your cooling system with GM Cooling System Seal Tabs.
available at local GM dealer parts counter; VERY old, reliable "bromide"

Chevrolet Performance 12378255 - Chevrolet Performance Coolant System Seal Tablets

https://www.summitracing.com/parts/nal-12378255

GM P/N 12378255
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Old May 7, 2026 | 09:23 AM
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Use Indian head gasket Shellac on Brass Freeze plugs from a leaky hole.......you are upside down under the car and you only want to do this once.....

Jebby
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Old May 7, 2026 | 08:32 PM
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I have used Permatex Aviation Form-a-Gasket with good success.
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