Rag Joint Alternative (Caution-BIG Pic)
The billet joint will not allow for any body to frame motion while the car is being driven nor will it allow for any settling of the body at the body to frame mounts. What will happen is that the lower steering column bearing will be subject to loadings that it was not designed for. I would not recommend a cardon type universal joint.
Please also note that the Speed Direct rack and pinion installation uses two cardon type universal joints and is not subject to the above problems.
The Best of Corvette for Corvette Enthusiasts
I used to be the Saginaw Steering Gear engineering supervisor for the flexible coupling (along with power steering hoses and hydraulic seals) back in the 1970s. We would spin test flexible couplings at 5 degrees angle and apply manual steering torques. The couplings would easily run for the equivalent of over 100,000 miles. The only way we could "wear" out a coupling and destroy the rubber disc was to offset the gear input shaft to the column shaft (in other words install the two shafts so that they weren't pointing at each other). This misalignment would not only tear the rubber disc it would also quickly wear grooves into the stop pins.
First of all, I assume you are "wearing out" Saginaw Steering Gear manufactured GM service parts and not the rubber disc "kits" that you bolt together.
If you have been going through GM service flexible coupling assemblies in only 10,000 miles, then I would guess that you probably have a misaligned column to gear condition. The AIM manual has a very specific procedure for the assembly plant to align the steering column to the gear. There is also the same "mandatory assembly procedure" outlined in the Chevrolet service manual.
Corvette flexible coupling assemblies that you purchase from GM service (and some other parts sources) come with orange plastic (alignment) spacers on the stop pins. These spacers force the steering column flange to be mounted central to the stop pins. Then after installation of the column in the car and assembly of the column to the flexible coupling, the orange spacers can be pulled off and thrown away.
BTW, there is a scan of the AIM sheet along with one of my flexible coupling papers posted at http://www.corvettefaq.com in the Steering section. Look under the following:
Flex Coupling and Column Assembly Instructions _ AIM Sheet
Flex Coupling Installation Instructions
Flex Coupling Pics
[Modified by Jim Shea, 3:58 PM 4/18/2003]
GENE :eek: :eek: :cool: :thumbs:
BY FAR the best thing that i have done to my vette...
Am I seeing things or is your dipstick not seated in that picture.
BTW, your car is :cool: Once I get my pulley situation ironed out, I'll be asking for some Steeroid help.
:cheers:
and 2ndly...JEEZE! nothing slips by some of you guys! talk about observant!
i took that pick at the time we were installing the Steeroids and as you know, its very tight in there and while working on those "u-joints" the dipstick got moved a few times...
as a matter of fact, just after this pic was taken, we removed the dipstick while adjusting said "u-joints" cause it was in the way...
man! i cant slip anything past you guys! :lol:
as far as Steeroids help goes...all i can say is that it is very straight forward and actually very easy to install...
simply follow the instructions, they are very easy to understand and there arnt a whole lot of them actually, just a page or two...
one thing that i did do was when they told me it had been shipped and was on its way, i went ahead and removed my old stuff (everything from the rag joint to the wheels) and kinda prepped for the install by cleaning under there and touch-up painting where the old parts were removed etc...
that way when the big brown truck rolled in, i was ready to bolt it in...
that gave me a nice fresh start on the install rather than starting it after a couple hours of work removing the old "junk"...
and i DO, intentionaly mean JUNK...cause once youve experienced driving your vette with Steeroids, you will wonder how you ever enjoyed driving it with the antiquated, old fashion steering that came in these 25-30 yr old cars...
and please note that i had a newly rebuilt steering gear, a brand new power ram and other new parts in mine before...and now i wished that i hadnt wasted my time and money and went straight to Steeroids in the 1st place...
i can honestly say that my car now drives and steers like a brand new car and im not exagerating when i say that...
if i had to find one negitive thing to say about the system i think it would be that my car dosnt seem to turn as sharp as it used to...for example when making a u-turn...i need a little more room to do so...
but in my opinion that is a VERY small price to pay for all of the pluses...
[Modified by SIGNGUY, 7:08 AM 4/19/2003]
























