C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

STS baffle insertion

Thread Tools
 
Search this Thread
 
Old Sep 27, 2003 | 01:31 PM
  #1  
Older Than Dirt's Avatar
Older Than Dirt
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Aug 2002
Posts: 1,146
Likes: 10
From: Scottsboro Alabama
Default STS baffle insertion

I just ordered a set of hooker headers-sidepipes from Jet-Hot. I will probably order a set of baffles from STS too. My question is do the baffles install before the sidepipes are slid over the header flange? Can they be installed and removed without taking the sidepipes off? Thanks for any info! :chevy
Reply
Old Sep 27, 2003 | 02:20 PM
  #2  
groovyjay's Avatar
groovyjay
Le Mans Master
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Nov 2000
Posts: 8,220
Likes: 208
Default Re: STS baffle insertion (Older Than Dirt)

I just ordered a set of hooker headers-sidepipes from Jet-Hot. I will probably order a set of baffles from STS too. My question is do the baffles install before the sidepipes are slid over the header flange?
Yes! :thumbs:
Reply
Old Sep 27, 2003 | 06:41 PM
  #3  
JCL's Avatar
JCL
Burning Brakes
15 Year Member
 
Joined: Feb 2001
Posts: 854
Likes: 0
Default Re: STS baffle insertion (Older Than Dirt)

OTD. YES to number one. And NO to number two..........JCL :yesnod: :yesnod:
Reply
Old Sep 27, 2003 | 07:18 PM
  #4  
GDaina's Avatar
GDaina
Race Director
Supporting Lifetime Gold
20 Year Member
 
Joined: Feb 1999
Posts: 16,978
Likes: 7
From: In Dreams There Is Truth Ohio
Default Re: STS baffle insertion (JCL)

You're a good man Charlie Brown...most won't answer if a person buys from a competitor :cheers: :thumbs:
Reply
Old Sep 27, 2003 | 08:18 PM
  #5  
bertmeister's Avatar
bertmeister
Pro
15 Year Member
 
Joined: Feb 2003
Posts: 582
Likes: 0
From: Ashaway RI
Default Re: STS baffle insertion (Older Than Dirt)

Please post a picture when you get the sidepipes on. I also have an 81 and would be interested in seeing the sidepipes. :cheers:
Reply
Old Sep 27, 2003 | 10:15 PM
  #6  
Smokehouse69's Avatar
Smokehouse69
Le Mans Master
10 Year Member
 
Joined: Aug 2000
Posts: 9,662
Likes: 7
From: Semper ubi, sub ubi
Cruise-In VI Veteran
Cruise-In VII Veteran
Default Re: STS baffle insertion (GDaina)

I thought STS was JCL? :confused:
Reply
Old Sep 27, 2003 | 10:17 PM
  #7  
GDaina's Avatar
GDaina
Race Director
Supporting Lifetime Gold
20 Year Member
 
Joined: Feb 1999
Posts: 16,978
Likes: 7
From: In Dreams There Is Truth Ohio
Default Re: STS baffle insertion (Smokehouse69)

What is the complete name? I just call the inserts by JCL's. If the same, I'm bad...
Reply
Old Sep 28, 2003 | 08:28 AM
  #8  
JCL's Avatar
JCL
Burning Brakes
15 Year Member
 
Joined: Feb 2001
Posts: 854
Likes: 0
Default Re: STS baffle insertion (GDaina)

Chuck Harmon " named " them JCL's, from my forum handle. The company is STS............. JCL :yesnod: :yesnod:
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-1

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-2

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-3

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-4

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-5

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-6

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-7

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-8

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
story-9

10 Most Common Corvette Problems of the Last 20 Years!

 Joe Kucinski
Old Sep 28, 2003 | 11:25 AM
  #9  
74 vert's Avatar
74 vert
Melting Slicks
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Jan 2003
Posts: 2,165
Likes: 8
From: Where are the Smoky Mountain Cruisers? Not Correctly Restored Stingray
Default Re: STS baffle insertion (Older Than Dirt)

Here are some pictures I took while installing mine last year.

This shows the height of the car off of the garage floor


This picture shows how I alighned the baffles (different method, than the instructions provided with the baffles). I first located the front position to drill the hole for the attachment bolt so the bolt would slightly face the car from bottom dead center to "hide" it from view. I then attached the baffle to the pipe in front and eyed the back location until it was at the inflection point of the pipe and marked the drill spot. Drilled the second hole and then mounted the baffle on the inside and bolted everything together.



To slide the pipes onto the headers, I used a near 4 inch diameter polishing drill attachment to smooth out the inner diameter of the sidepipes, brushed on some copper anti-sieze onto the inside of the pipes and slid everything together before finally bolting everything to the car.

I spent a three day weekend on the project total from start to finish, taking several "thought" breaks along the way.


If I was to do it over, I would have sent the baffles to Jet-hot and had them Jet-Hot coated too.




[Modified by 74 vert, 10:31 AM 9/28/2003]
Reply
Old Sep 28, 2003 | 01:55 PM
  #10  
Older Than Dirt's Avatar
Older Than Dirt
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Aug 2002
Posts: 1,146
Likes: 10
From: Scottsboro Alabama
Default Re: STS baffle insertion (74 vert)

Thanks for the replys and for the pics 74 vert. Do you really think I should have the baffles jet-hot coated also? Anyone run their baffles uncapped?
Reply
Old Sep 28, 2003 | 07:44 PM
  #11  
SmokedTires's Avatar
SmokedTires
Le Mans Master
20 Year Member
 
Joined: Apr 2000
Posts: 7,562
Likes: 9
From: B'Ville NY
Cruise-In III Veteran
St. Jude Donor '05
Default Re: STS baffle insertion (Older Than Dirt)

Anyone run their baffles uncapped?
:yesnod: Not too bad when at idle, but crack the throttle and lookout !!! My new motor will idle around 1200-1400 rpms, so it'll be intereesting next spring ;)
Reply
Old Sep 29, 2003 | 08:23 AM
  #12  
Scooter70's Avatar
Scooter70
Le Mans Master
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Oct 2001
Posts: 5,145
Likes: 125
From: The Motor City
Default Re: STS baffle insertion (Older Than Dirt)

What material are the inserts? I'm going to order my inserts, drill the mounting holes, then send my sidepipes to Jet Hot (so that I don't have to drill thru the coating and create a spot for rust to start). Is it necessary (or at all beneficial) to have the baffles coated?
Reply
Old Sep 29, 2003 | 09:30 AM
  #13  
baja216's Avatar
baja216
Burning Brakes
20 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
Liked
 
Joined: May 2003
Posts: 910
Likes: 20
From: Shorewood IL
Default Re: STS baffle insertion (bertmeister)

Here's a picture of my car with the sidepipes installed. I did not install them though, the previous owner put them on! :auto:
Reply
Old Sep 29, 2003 | 08:18 PM
  #14  
bertmeister's Avatar
bertmeister
Pro
15 Year Member
 
Joined: Feb 2003
Posts: 582
Likes: 0
From: Ashaway RI
Default Re: STS baffle insertion (baja216)

:thumbs: :cheers:
Reply
Old Sep 29, 2003 | 09:45 PM
  #15  
Chuck Harmon's Avatar
Chuck Harmon
Melting Slicks
25 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Apr 2000
Posts: 3,286
Likes: 8
From: San Jose California
Default Re: STS baffle insertion (JCL)

Chuck Harmon " named " them JCL's, from my forum handle. The company is STS............. JCL :yesnod: :yesnod:
That would be correct, "initial"ly

:D

Chuck
Reply

Get notified of new replies

To STS baffle insertion





All times are GMT -4. The time now is 11:50 AM.

story-0
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-1
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-2
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-3
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-4
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-5
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-6
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-7
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-8
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE
story-9
10 Most Common Corvette Problems of the Last 20 Years!

Slideshow: 10 major Corvette problems from the last 20 years.

By Joe Kucinski | 2026-04-14 16:37:05


VIEW MORE