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Pete79L82, Norval....TTT....I have similar questions....good topic here....
I have taken engines to the shop and had the short blocks assembled/balanced/reworked to my performance demands, and never had any troubles ....yet.....
In reality there is no such thing as an internal or external balanced crankshaft when it has not been installed in a particular engine. When manufactures advertise an external balanced crank it means that the counterweights are set to the same as the GM had them on a factory engine. Whenever you change the weight of the piston/pin/rod combination you must rebalance the cranshaft to that combination. If you use a light enough rod/piston combination you can add enough "heavy metal" to an originally externally balanced crank to make it an internally balanced crank. If you choose a heavy rod/piston combo you may have to make an internally balanced crank into a externally balanced crank.
In other words the counterweights and the piston/pin combo must match closely to have an internal balance. As you increase the stroke the rod/piston moves farther away from the centerline of the crank so you need a heavier counterweight to compensate for it. Because of space limiitation the counterweight can only be physically so large before it starts to run into things. At that point in order to balance the assy you must either lighten the piston/rod combo/crank pin or add "heavy metal" (mallory) to the conterweights. Again you are limited by the physical size as to how much "heavy metal" you can add before you start to weaken that area of the crank. You are better to add a weighted balance and flywheel (external balance) rather than add a large amount of weight to the crank.
The performance differences between an internal and external balanced engine is minimal. With an external balance engine (if needed)you can get a slightly lighter rotating assy with the weight placed closer to the centerline of the crank for less moment of inertia. With an internal balance you have more choices of flywheel and balancer and the ability to change them without rebalancing the engine.
My preference is to internal balance whenever possible.
easy way to answer your own question. do you like the crank to have more or less stress on the main journals?? if less is your answer, go internal balance!! think of it this way, the rod combo and counter weight are flopping around out of balance and you add an equally out of balance to the opposite of the crank a couple of inches away to even things out. it's balanced, but the main journal just turned into a teeder-todder. can create harmfull harmonics at high rpm. Brian
Pete, Brian, which all means that if an internal balance is done to most stock engines like chebby/old Pontiac....the extra weights welded on the flex plates, and the drill holes in the flywheels need be neutral balanced, as any stock harmonica balancer....NO??? make sense to me...
Gene,
not quite sure what you're saying. if you have an internal balanced crank the harmonic balancer and flywheel should be neutral balanced like a trusty 350 Chevy. there should not be any weights on the flywheel or chunks "missing" out of the balancer. BIG NOTE!! when balancing take all your rotating assembly parts in to be weighed!!!!! a good balance job needs the correct bob weight of the rod, rod bolts, piston, rings, wrist pin, and really **** balance guys even considder the rod bearings. of course you need the crank, flywheel, damper and maybe the timing gear. it all dependson how crazy you want to get making things perfect. most pro shops are happy to .5 grams, but i have seen guys that take it to the extreme. i hope i did not confuse anyone. Brian
OK, from what you guys said, internal balancing is better if at all possible.
I guess my question is since the Gen V Big Block were externally balanced from the factory, can a crank that is designed to be internally balanced be used with one of these blocks? What my concern is, this is the first generation of Big Blocks that have the one piece oil seal, would that have any influence on what type of crank this block needs?
I have to buy a harmonic balancer anyway, so if I get one that is neutrally balanced, replace the flywheel with the same, and with the new crank, then the machine shop should be able to balance the engine internally, that is if the other components, pistons, rods etc..I get are light enough. Then if for some reason, I need to replace the flywheel, or harmonic balancer, I don't need to drag the block back to the machine shop for a rebalance. But...if the rotating assembly were externally balanced, and I need to replace the flywheel, or harmanic balancer, will the engine then be out of balance?
It does not matter to the block how the crank is balanced. You just have to make sure the crank matches the seal type you are using.
But...if the rotating assembly were externally balanced, and I need to replace the flywheel, or harmanic balancer, will the engine then be out of balance?
That depends on who does the balancing. A externally balanced chevy big block has a balancer and a flywheel that has a set amount of "weighted out of balance" condition to them. As long as who ever is balancing the assy does not change the weighting of the balancer and flywheel (ie: does all the balancing on the crankshaft) then any replacement external balanced balancer or flywheel can be used without changing your balancing job.
The shop I will be using is known for building highly modified engines. So if I stayed with the externally balanced...due to the 1 piece oil seal...they will balance it like you said. I will make sure I have a good understanding with them before I leave it.
As long as who ever is balancing the assy does not change the weighting of the balancer and flywheel (ie: does all the balancing on the crankshaft) then any replacement external balanced balancer or flywheel can be used without changing your balancing job.
Pete
[Modified by Pete79L82, 6:25 AM 12/29/2003]
Pete,
i have a slight disagreement with you on this one. true enough the balance will be close but not right. every assembly i have balanced needs a little weight welded onto the flywheel/flexplate. flywheels are do not generally take much, but flexplates can vary because they are so light the balance point can move around from manufacturing tollerences. it all depends on how exact you want things. running a stock or close to stock motor, i would not worry about it. but turning 6500 rpm, it can become an issue. Brian
Brian: I agree with you. But you have this same problem whether you have an internal or external assy. The replacement parts are close but never exact. For a street motor this is not a problem but on a race moor I would never replace a flywheel or balancer without rebalancing the assy and reindicating TDC.
I have a 454 and it was balanced with a new stock 454 flex plate and 454 harmonic balancer. All balancing was done to the crank and it only required a little weight reduction.
About 2 years later I switched from automatic/flexplate to standard/flywheel.
I started with a steel 454 flywheel and had the shop match it's counterweight exactly to the flexplate.
Being a non trusting person I stayed there and watch. The flexplate was bolted to the balancer and the offset weight was recorded. The flywheel was next installed in the same fixture and it's offset weight was adjusted to be in the exact same spot and the same value.
I installed this on the motor but since then there has been a shudder at certain rpms. The blower was installed at the exact same time so I often wonder if it is the blower itself passing through a certain harmonics.
I could lighten the crank by drilling the rod journals but this is a street engine and has never seen more then 7500 on in the last few years no more then 5400 where my adjustable rev limiter is set.
Given the choice I would prefer internal balancing but with the 454 it was not an option. I am not paying alot for mallory slugs.
What Norval is saying is internally balanced is better, but when you have to drill the counter weights and add Mallory heavy metal slugs the cost becomes prohibitive.
When you talk to vendor selling the crank ask them about balancing options for a complete rotating assembly. Crank, pistons and rods as a balanced package
You have been a really big help in answering my question. I posted this question on many different forums, but only here did I recieved really in depth answers.