Notices
C4 General Discussion General C4 Corvette Discussion not covered in Tech

Shifting problems with 91 6sp

Thread Tools
 
Search this Thread
 
Old 03-04-2005, 11:24 AM
  #1  
jbransdorf
Heel & Toe
Thread Starter
 
jbransdorf's Avatar
 
Member Since: Feb 2005
Posts: 21
Likes: 0
Received 0 Likes on 0 Posts
Default Shifting problems with 91 6sp

I just purchased a 91 6 speed and having trouble shifting from 1st to second. Every other gear is real smooth. I know gm installed something to do with the light that comes on that says " 1st to 4th gear" on dash at various times. Is there something I can do or install or disable this device. Sometimes it will shift smoothly though from 1st to 2nd , It's not all the time. Does my rpms and shifting have something to do with this. I'm frustrated and in traffic is a pain too and could be dangerous as well.
Any help or advise would be much appreciated here.
Jack
Old 03-04-2005, 12:24 PM
  #2  
YLO Z06
Melting Slicks
 
YLO Z06's Avatar
 
Member Since: Oct 1999
Location: Houston, Texas FEAR THE BONES
Posts: 2,470
Received 150 Likes on 66 Posts
2023 C5 of the Year Finalist - Modified

Default

The skip shift is part of the CAGS system installed on all 6 speed Vettes since 1989. It was installed to skirt the EPA/CAFE fuel requirements (get better mileage). If you can shift from 1 to 2 at any time, even when the light comes on on the dash, then the previous owner has already installed a CAGS bypass switch on the transmission. If the system were functioning, it would force you to go from 1 to 4 under low-speed, part throttle conditions (actually blocks out gate 2 and 3).

Depending on mileage and wear & tear, the syncros in the ZF 6 speed transmission start to wear down, resulting in harder shifting. Also, a poorly maintained hydraulic clutch system can also degrade the life of a ZF transmission. Typically, the life of a ZF 6 speed is around 80,000 - 100,000 miles; after that, it starts to wear out. Some preventative maintenance can prolong the life of the tranny, including:
  • Change the transmission fluid. Use the Castrol synthetic motor oil (BMW M3 engine oil), available at BMW dealers
  • Replace leaky/old clutch hydraulic master and slave cylinders
  • Replace clutch fluid
Visit http://www.zfdoc.com for more in-depth discussion of ZF maintenance and other issues.
Old 03-04-2005, 01:06 PM
  #3  
bogus
Team Owner
 
bogus's Avatar
 
Member Since: Aug 2000
Location: San Pedro CA
Posts: 40,144
Received 33 Likes on 31 Posts

Default

I agree to a point with what 94Vette has to say, but for a few details....

** The oil you want is the Castrol TWS 10-60 - you will need 3 litres.

** The ZF, especially a black tag, is gonna last much more than 100k. I have 133k on mine...

** Don't be too quick to replace the hydraulics. Make sure they are not leaking first. GM has had a problem with those parts for a while now... if yours are weapy, but still ok, don't take that plunge right yet. I would replace the clutch fluid with Valvoline Synpower Brake Fluid. Great stuff!

** Read the C4 Tech FAQ! It's a sticky in C4 Tech.
Old 03-04-2005, 01:25 PM
  #4  
YLO Z06
Melting Slicks
 
YLO Z06's Avatar
 
Member Since: Oct 1999
Location: Houston, Texas FEAR THE BONES
Posts: 2,470
Received 150 Likes on 66 Posts
2023 C5 of the Year Finalist - Modified

Default

** The ZF, especially a black tag, is gonna last much more than 100k. I have 133k on mine...
Yes, I agree (I have 139,000 miles on mine ), but I guess my point is that after this many miles, it starts to deteriorate unless properly maintained.

FWIW, I have a "blue tag" ZF6, which is a remanufactured unit -- had it when I bought the car with 42,000 miles on it, and I have had no major problems other than a leaking rear tranny seal which was a $8 fix from NAPA .

Get notified of new replies

To Shifting problems with 91 6sp




Quick Reply: Shifting problems with 91 6sp



All times are GMT -4. The time now is 05:20 PM.