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Weird Headlight Problem

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Old May 15, 2007 | 01:47 PM
  #1  
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Default Weird Headlight Problem

Hey Guys,
My left headlight motor in my 85 went bad and stripped out the gears so I replaced it. Well i put the replacement motor in and it worked fine. Then when i turned it off and the headlight closed but the motor kept running and stripped the gears in the new assembly. So i exchanged that headlight motor assembly with a new one. It worked great for a week. Then i turned it off one night and the light closed but the motor kept running. Here's the thing. With the light still closed, I turned on the fog lights and the motor stopped running. I turned off the fog lights with the headlight **** and the motor started running again. So when everything is off, the motor runs. When the fog lights are on, the motor stops. What can be the problem? What initially tells the motor to stop running. Thanks alot
Matt
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Old May 15, 2007 | 03:41 PM
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Sounds like bad bearings, but if you replaced the gears I assume those are fine. When I had a gear crack I stepped up to the brass units...all is well in flip-up headlight land now. Good luck...sorry I can't be of any more help.
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Old May 16, 2007 | 03:11 PM
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Originally Posted by Biff Buyer
Hey Guys,
My left headlight motor in my 85 went bad and stripped out the gears so I replaced it. Well i put the replacement motor in and it worked fine. Then when i turned it off and the headlight closed but the motor kept running and stripped the gears in the new assembly. So i exchanged that headlight motor assembly with a new one. It worked great for a week. Then i turned it off one night and the light closed but the motor kept running. Here's the thing. With the light still closed, I turned on the fog lights and the motor stopped running. I turned off the fog lights with the headlight **** and the motor started running again. So when everything is off, the motor runs. When the fog lights are on, the motor stops. What can be the problem? What initially tells the motor to stop running. Thanks alot
Matt

Matt did you replace the bushings as well. Sounds like there is no friction points to lower and rasie the lights hence the running motors?
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Old May 18, 2007 | 10:58 PM
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i replaced the whole headlight motor assembly. I didnt change anything on the headlight housing itself.
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Old May 19, 2007 | 03:00 AM
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I'm not sure exactly but a voltage spike tells something to switch off. The voltage sensor in yours is bad.

JUST MY THEORY. The ones that actually know something will come along and correct me
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Old May 19, 2007 | 12:36 PM
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Not sure if this will help you or not.


http://forums.corvetteforum.com/show....php?t=1708155
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Old May 20, 2007 | 01:59 PM
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hmm i dont know, i thought the switch was just below the electric motor in the housing.
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Old May 20, 2007 | 04:24 PM
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I think that omron part may be your culprit.
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Old May 20, 2007 | 06:40 PM
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Biff,
You will need to replace the headlight actuator relay. The motor is a torque type motor and the relay see the increase in amprage draw. When this happens, the relay cuts off the power. In your case, the relay is sticking intermittently and causing the motor to run continiously. Ecklers sells the relay, Item# 33793 for $16.99.
Steve
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Old May 20, 2007 | 07:29 PM
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I warned you.......

those that knew eventually showed up
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Old May 20, 2007 | 08:20 PM
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Originally Posted by jhammons01
I warned you.......

those that knew eventually showed up

Which is why I love this forum.
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Old May 20, 2007 | 09:13 PM
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Originally Posted by deerra
Which is why I love this forum.
Amen to that Brother. There are some on here that know my car better than I do and they have never seen it or me

I am thankful for them.

On a side note, I find it fascinating to see a person attack those knowledgeable persons. The attack stems from jealousy and it is very transparent. Yet it still occurs.

just a thought as I type.
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Old May 20, 2007 | 10:06 PM
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Default 2 or 3 wire

If your motors are original they will have 3 wires to them. The relays do not turn them off. The armature moves in the housing when the headlight moves against the stops and opens the circut. My first 85 had the original setup and it was a royal pain trying to find a good rebuilt motor. I ended up using parts from several to make one that actually worked. My current 85 has the 2 wire conversion, electronic control that works flawlessly.
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Old May 21, 2007 | 08:47 AM
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http://members.shaw.ca/dankai/Headlight%20Doors.pdf
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Old May 21, 2007 | 05:15 PM
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so why is my motor still running when i turn the swith off?
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Old May 22, 2007 | 08:30 PM
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Biff, If you remove your headlight motor you will notice that there is no limit switch. Therefore, how does the motor know when to open the circuit? This is accomplished by an increase in torque which in turn increases the amprage draw on the relay. The relay is designed to react to this condition and open the circuit, thus removing the power from the motor. I hope this helps.
Steve
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Old May 22, 2007 | 09:50 PM
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Default 2 wire system

Originally Posted by sebobzin
Biff, If you remove your headlight motor you will notice that there is no limit switch. Therefore, how does the motor know when to open the circuit? This is accomplished by an increase in torque which in turn increases the amprage draw on the relay. The relay is designed to react to this condition and open the circuit, thus removing the power from the motor. I hope this helps.
Steve
This is true of the later 2 wire system. It uses a module that controls the headlights, just as (dare I write it) the later model Firebird. Same module. The original 85 setup is 3 wires. It works similar to a factory power antenna. The difference is that the limit switch (which is inside the motor housing) is triggered by the movement of the armature. If the gears are stripped the armature will not move and the motor will continue to run.
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Old May 22, 2007 | 11:17 PM
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I believe in 88 they went to the new style.
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