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Fuel gauge

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Old Jan 1, 2012 | 04:48 PM
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Default Fuel gauge

Followed all the good posts on gas gauge showing full and pulled mine ....found the gauge mechanism disassembeled in the tank.
Reassembled and reinstalled and now show mpg and miles to run but no bars showing on the quanity gauge .
Disconnected battery cable afterwards and plan on reading codes .....also has the no heat thing ...starting on that next.... already read all the good posts on that.
Can`t beat this forum.
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Old Jan 1, 2012 | 09:20 PM
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Have you read this thread ?
http://forums.corvetteforum.com/c4-t...h-article.html
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Old Jan 1, 2012 | 09:36 PM
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Originally Posted by AGENT 86
I dunno if I'd trust that dude or not....

Seriously, this is a simple fix that works about 90% of the time, and costs next to nothing. The contacts and windings just get contaminated.....actually glazed....and stop making good contact. Roughing up the surface on the contact and cleaning the windings usually makes the gauge responsive again.

Any questions or if you hit any snags, let me know.
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Old Jan 1, 2012 | 09:40 PM
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Yes , read that...very good. I figured I had it whipped when I saw the rheostat gizmo in 2 pieces....came undone at tabs.
Reading Section 8 A electrical diagnosis page 8A-82-15.
Displayed full before, shows empty now. Book says replace central control module. Can`t we do something else?
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Old Jan 1, 2012 | 09:54 PM
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Hmmmm.....90 + ohms of resistance will make it show full. If it's showing empty now, then the gauge is getting 0 ohms (ie either the float is at the bottom or there is a short).

Try this: remove your sending unit again and leave harness plugged in. Unplug fuel pump terminal so it doesn't run. Tape up the tank opening so no fumes escape. Have a helper sit in the car and watch gauge with key on as you move the float slowly by hand. Perhaps your sender is now working but the float is binding in the tank somehow.
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Old Jan 1, 2012 | 10:23 PM
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I don`t think it is binding or an obstruction in the tank. I cleaned up the wiper contact point with 400 while I had it out.........guess it`s time to read about central control modules.
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Old Jan 1, 2012 | 11:43 PM
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On mine there was a break in the wire as it passed through the filler.
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Old Jan 2, 2012 | 02:29 AM
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The gas gauge response is heavily filtered to keep it from bouncing around as you drive and the gas sloshes around in the tank. It takes 15 to 20 seconds for it to display a change in the float level.

I opened the hatch for better visibility and watched the gas gauge as I moved the float arm at the rear of the car.
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Old Jan 2, 2012 | 09:07 AM
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Originally Posted by eddog
I don`t think it is binding or an obstruction in the tank. I cleaned up the wiper contact point with 400 while I had it out.........guess it`s time to read about central control modules.
Just following along here. But, before I'd suspect the CCM, be suspicious of the reason for first reading full, and now reading zero. THAT, as Friz pointed out, says connection to me as well. I'd want to ohm out the rheostat to eliminate the chance of a winding being open, then monitor resistance through the full range of the sender. Satisfied it isn't the rheostat, then verify the connections are good before following Friz's suggestion. If after doin' tha "Friz" and it doesn't work, next steps can be considered, but we ain't there yet, methinks.

NOTE: Cliff is right about the (electronically induced hysteresis) "filtering" resulting in considerable lag in the gauge's response. That's why I suggested using the VOM to check out the rheostat independently, before moving forward to the gauge test.
Let's see whatcha find doing these preliminaries - we'd want to be sure not to leave anything to chance before moving onto the next logical step.

P.

Last edited by Paul Workman; Jan 2, 2012 at 09:15 AM.
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Old Jan 2, 2012 | 09:45 AM
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That`s what I`m thinking too.....wish I`d done that at the time.....but when you find the rheostat in two pieces, you just "know"you fixed it.
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Old Jan 2, 2012 | 12:14 PM
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Originally Posted by eddog
That`s what I`m thinking too.....wish I`d done that at the time.....but when you find the rheostat in two pieces, you just "know"you fixed it.
The temptation to assume - especially now - is strong. BTDT toooo many times!

Good luck.

P.
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Old Jan 10, 2012 | 09:35 PM
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To bring this fuel quantity problem to a successful close....this is what I found...after checking the wiring and ohming out the resistance strip. I started checking continuity of the contact point, which appears to be a very small rivet. I had previously cleaned this up with 400, however there was no continuity between the "rivet" and the float arm. After several attempts to restore continuity to this area I flowed a minute quantity of solder around the base of the rivet and restored normal operation.
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Old Jan 10, 2012 | 09:47 PM
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Just to add something I noticed about my gauge. You don't have to turn the key on to check the gauge level. (at least on a 96) My gauge works when I turn on the parking lights.
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Old Jan 10, 2012 | 09:59 PM
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Yes.....90`s operate with key or parking lights
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